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Varimixer V100PL Operating Instructions Manual Download Page 4

4

Installation Instructions

 ................................................................................................................ 5

Operation of the mixer:

 ................................................................................................................... 6

Pause function (Power Lift):

 .......................................................................................................... 6

Automatic lowering of the bowl (power lift)

 ............................................................................. 7

Timer function:

 .................................................................................................................................7

Start-up after stop at high speed:

 ................................................................................................ 7

Overload:

 ..........................................................................................................................................7

Error codes:

 .....................................................................................................................................7

Correct use of tools:

 ..................................................................................................................... 7

Cleaning:

 ............................................................................................................................................7

Construction of the mixer:

 ............................................................................................................ 8

Capacity Chart

 ..................................................................................................................................8

Maintenance and lubrication:

 ......................................................................................................... 9

Grease types:

 ....................................................................................................................................9

Recommended maximum speeds:

 ...................................................................................................... 9

Recommended maximum speeds for Attachment Hub:

 ................................................................. 9

List of errors and Possible solution:

 ........................................................................................ 10

 

Adjustment of special V-belt:

 .......................................................................................... 10

 

Adjustment of speed:

 ........................................................................................................ 10

 

Adjustment of bowl centering:

 ....................................................................................... 11

 

Adjustment of bowl fixing:

 .............................................................................................. 11

 

Adjustment of bowl height:

 ............................................................................................. 11

Mixer Spare Parts

Machine Column

 .............................................................................................................................14

Bowl Lift Microswitches 

 .............................................................................................................. 16

Manual Bowl Lift - V80 only

.......................................................................................................... 18

Power Bowl Lift 

 ............................................................................................................................20

Planetary Head

 ...............................................................................................................................22

Transmission

 ...................................................................................................................................24

Speed Lever System

 ....................................................................................................................... 26

Attachment Drive Gearbox - V80 only

 ......................................................................................... 28

Bowl Screen

 ...................................................................................................................................30

Electrical Panel, Manual lift

 ....................................................................................................... 32

Electrical Panel, Power lift

 ........................................................................................................ 34

Electrical Power Supply, Power Lift

 ......................................................................................... 36

Attachments and Optional Products

 .......................................................................................... 38

 

Wiring Diagram  - Manuel Lift

....................................................................................................... 40

Wiring Diagram  - Power Lift

 ........................................................................................................ 41

Table of Contents

Summary of Contents for V100PL

Page 1: ...V V80 V80PL V100PL EN Operating Instructions DRN 20080 1536 2022 01 17 Varimixer USA 2215 East River Road Moraine Ohio 45439 P 800 222 1138 varimixerusa com ...

Page 2: ... OF PROPERTY PERSONAL INJURY LOSS OF BUSINESS OR PROFITS OR OTHER ECONOMIC LOSSES OR STATUTORY OR EXEMPLARY DAMAGES WHETHER IN NEGLIGENCE WARRANTY STRICT LIABILITY OR OTHERWISE This warranty is given only to the first purchaser from a retail dealer No warranty is given to subsequent transferees This warranty does not cover product failures caused by failure to maintain neglect abuse damage due to ...

Page 3: ...d more efficient All operators must be at least 18 years of age All operators must be thoroughly trained before being allowed to operate the mixer NEVER reach into the bowl when the mixer is running Do not wear loose clothing or rings while operating the mixer Stop the mixer and lower the bowl before adding ingredients scraping the bowl removing the agitator or removing the product Stop the mixer ...

Page 4: ...of errors and Possible solution 10 Adjustment of special V belt 10 Adjustment of speed 10 Adjustment of bowl centering 11 Adjustment of bowl fixing 11 Adjustment of bowl height 11 Mixer Spare Parts Machine Column 14 Bowl Lift Microswitches 16 Manual Bowl Lift V80 only 18 Power Bowl Lift 20 Planetary Head 22 Transmission 24 Speed Lever System 26 Attachment Drive Gearbox V80 only 28 Bowl Screen 30 E...

Page 5: ...HE MIXER INTO PLACE DAMAGE WILL RESULT TO THE UNIT IT IS RECOMMENDED THAT THE TOP LID BE REMOVED BEFORE MOVING THE UNIT The mixer must be mounted with the rubber feet which neutralize both shaking and rusting Spacers can be inserted under the mixer s feet if the floor is uneven The mixer can be bolted to the floor if desired Before the mixer is connected to power it should be checked that the volt...

Page 6: ...rting the mixer again You can also start the mixer without setting a time If you do not set a time the display will function as a clock that counts up See also Timer function on page 7 E Start the mixer by pressing fig 1 F Turn the speed selector lever fig 2 to the rear until the required speed has been obtained notice the recommended maximum speeds on page 9 The speed must be changed only when th...

Page 7: ...e bowl can automatically be lowered when the time runs out and the mixer stops While the mixer is running briefly press The green LED by will flash until the mixer stops When automatic lowering of the bowl is selected it is important that you use first change to low speed to stop and start the mixer otherwise the selection will be reset Timer function The mixer has an optional timer function If no...

Page 8: ...05 lbs Muffins 90 lbs 125 lbs Mashed Potatoes 58 lbs 76 lbs Pancakes Waffles 35 qt 44 qt Whipped Cream 16 qt 20 qt Cake Layer 92 lbs 125 lbs Eggs Sugar 40 lbs 57 lbs Icing Fondant 50 lbs 76 lbs Egg Whites 2 5 qt 3 qt Cake Cup 140 dz 178 dz Cookies Sugar 132 dz 171 dz Capacity Chart AR Absorption Ratio AR Liquid in of solids Water weights 1 Gallon 8 33 lbs 1 Quart 2 08 lbs 1 Pint 16 oz 1 04 lbs 1 C...

Page 9: ... not be started until the screws which hold the lid are inserted Start the mixer and set the speed back to low speed Stop the mixer and fill the grease gun with new grease so that it is ready for next time Lubrication of other movable parts The movable parts of the bowl arms the shaft and the lifting rod must also be lubricated with oil Remove the rear covering and lubricate the marked points with...

Page 10: ... or two wash ers from V to T 3 Start the mixer and leave it running while the nut U is tightened Do not tighten it too much 4 On the front pulley set the stud E on the Varispeed collar F must be placed inside the lower fork G and on the rear pulley set outside the fork for belt tightener B both must point backwards 5 Tolerances in the transmission might cause that the spe cial V belt A is hitting ...

Page 11: ... A from the shaft C The bearing should be turned 180o and be mounted on the shaft again It might be necessary to turn both bearings At last check the bowl centering and if necessary adjust Adjustment of bowl height The distance X is measured from the bottom side of the bayonet hole to the surface on the bowl arms on which the bowl rests fig 7a The bowl arms must be lifted to normal working positio...

Page 12: ...12 This page intentionally left blank ...

Page 13: ...hod of conveyance If one of the above pieces of informa tion is missing please contact our sales and service department before placing the order as then we can assist you in finding the correct article number order no of the spare part in question A few spare parts are not sold alone in such cases reference is made at the pos number to the assembly number to be used for ordering The assembly num b...

Page 14: ...14 20 22 21 1 2 3 4 5 6 7 7 8 9 10 11 23 19 27 25 26 18 14 17 16 15 13 12 24 28 29 30 ...

Page 15: ...7R Upper NSF Plate AR81 270 AR81 270 Lock Nut STA5834 STA5834 Washer STA6027 STA6027 Lower NSF Plate AR81 271 AR81 271 Plug Button f No Hub STA6510 N A Machine Column Motor mount AR81 148 1 AR81 148 1 Bolt STA5686 STA5686 Washer STA6056 STA6056 Bushings for Bowl Lift Lever STA2515 N A Bowl Arm Guide Plade AR81 71 AR81 71 Screw STA5322 STA5322 spring washer STA6056 STA6056 Washer STA6020 STA6020 Nu...

Page 16: ...16 6 7 8 11 12 13 9 7 9 10 16 15 14 W60 53 3M 5 1 2 4 3 ...

Page 17: ...Bracket AR81 612 Microswitch Cable AR31 194 1 Jumper wire R20 196 16 Microswitch 56CR10 111M Screw STA5619 Microswitch AR81 173 Microswitch Bracket AR61 53 1 Microswitch Plate AR61 53 3 Threaded Plate AR31 712 Nut STA5819 Washer STA6053 Screw STA5619 Washer STA6085 Nut STA5816 Screw STA5274 CE Microswitch assy W60 53 3M ...

Page 18: ...18 81 600M ...

Page 19: ...Roller AR81 71 5M Bowl Lift Dampener W60 604 Bowl Lift Dampener assy AR81 600 1M Cotter Pin AR81 606 Pin For Lift Dampener AR81 67 1 Upper Mounting Bracket F Dampener AR81 609 1 Cotter Pin STA6205 Bowl Arm Set AR81 23 24Z Bushings for Bowl Arms STA2526 Eye Bolt for Bowl Arm Spring STA5550 Roller Shaft AR31 127 Nut STA5819 Washer STA6044 Fig No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ...

Page 20: ...20 1 19 19A 3 2 5 3 18 18A 17 7 10 14 12 11 13 9 16 15 15A 20 16 4 AR81 23 24Z AR101 23 24Z 8 6 6A ...

Page 21: ...t AR81 71 10 Roller AR31 128 Snap Ring STA3407 Screw STA5088 Pin STA6370 Bowl Arm Shaft for V80 AR81 68Z Bowl Arm Shaft for V100 AR101 68Z Snap Ring STA3462 Screw STA5322 Washer for V80 STA6020 Washer vor V100 STA6034 Fitting for Bowl Lift Motor for V80 AR81 86 40M4 Fitting for Bowl Lift Motor for V100 AR101 86 40 Pin AR81 86 41 Fig No 1 2 3 4 5 6 6A 7 8 9 10 11 12 13 14 15 15A 16 17 18 18A 19 19A...

Page 22: ...22 2 3 5 6 7 8 4 9 11 12 12a 18 18a 19 20 21 36 37 32 30 29 29a 24 23 22 40 34 41 43 25 26 27 28 31 33 10 10a 38 13 14 15 16 39 42 17 35 7 6 34 15 52 52a 51 57 1 1a 54 54a 55 55a 56 56a 50 50a 5 5a ...

Page 23: ... Shaft 26 R100 32 1 Lower Rim Pinion 27 R100 101Z Race for Needle Bearing 28 STA6460 Pin 29 R100 2 Lower Planetary Head 29a R100 2M5 Lower Planetary Head Stainless frame 30 STA6057 Lock washer 31 STA5644 Bolt 32 R100 101Z Seal 33 R100 101Z Needle Bearing w Race 34 R100 37 Spacer 35 R100 97 Ball Bearing 36 STA3532 Snap Ring 37 STA2034 Key 38 STA2039 Key 39 W100 272 Stainless Steel Cover 40 R100 209...

Page 24: ... 22 11 40 34 41 41A1 43 43A 46 47 49 45 25 26 27 28 31 33 10 38 13 14 15 16 1 2 39 42 44 45 48 48A 44 40 35 50 A B 39 7 51 38 R100 6MR V80 3 belt RN100 6MR V100 4 belt 07080 3021R 208V 07080 2921R 480V V80 4hp w attachment hub 07080 3001R 208V 07080 2901R 480V V100 4hp ...

Page 25: ...0 Upper Fork R20 19 Jam Nut f low speed stop STA5810 Bolt f high speed stop STA5446 Jam Nut f high speed stop STA5810 Flanged Nut f low speed stop STA5895 Vari Spring W40P 275 Trestle R20 26 1M4 Pin Bolt f low speed stop AR81 305 Washers for spring fork STA6040 Flanged Nut f low speed stop STA5810 Lower Fork R27 16M4 Snap ring f rack STA3407 Rack R15 46 0 Bearing for Rack R15 18 2 Motor pulley sha...

Page 26: ...26 A ...

Page 27: ... Fig No 1 2 3 4 5 6 A Speed Lever System V80 V100 Speed Lever AR81 47M Disc w arrow AR30 47 10 White Clamp AR30 47 11 Black Knob STA3306 Snap Ring STA3414 Screw STA5247 Lever assembly AR81 47Z Description ...

Page 28: ...28 29 29A 29B 29C 29E 29F 29G RN30 5 6M RN30 52M ...

Page 29: ... Gasket STA5908 Gasket R20 301 Key STA2007 Key STA2011 Snap Ring STA3410 Screw STA5018 Bearing 6005 2RS Bolt STA 5433 Seal Washer STA5908 Washer STA6020 Washer STA6054 Lock Washer STA6056 Rubber Ring R15 211 Hub 12 R15 8 6M0 Bolt STA5322 Thumbscrew 12 4R 125 Washer STA6056 Fig No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Attachment Drive Gearbox V80 only Descriptio...

Page 30: ...30 ...

Page 31: ... screen 56P60 75 Set Screw f keeper STA5665 Nut f bushing 56SN60 24 Microswitch bracket assembly 56P30 15 Screw f microswitch STA5251 Bracket f microswitch 56SN30 13 Microswitch 56SN20 30 Nut STA5819 Screw STA5250 Cable for microswitch AR30 193M Bowl Screen Cam notched 56SN30 22 Bushing 56SN30 21 Cam 56SN30 23 Ingredient Chute 56G20 280 Nut f bowl screen adjustment 56G30 26 Nut STA5810 Description...

Page 32: ...32 21 23 4 13 9 3 3A 11 16 8 24 22 AR31 152 1Z 10 12 W30 530 3M AR31 530 3Z 5 1 2 6 7 14 18 17 15 20 19 ...

Page 33: ...low R20E 418 2 Grounding Clamp AR31 458 Screw STA5232 Cover Button STA6519 Cable Inlet STA3002 Nut STA5801 Cable Inlet only for 3x480V STA3118 Contactor 3X208V 3X480V AR31 88 115 Thermal Overload 3X208V AR31 88 206 Thermal Overload 3X480V AR31 88 203 Auxiliary Switch NO AR31 88 147 Auxiliary Switch NC AR31 88 146 Capacitor 3x208V AR31 85 320M Transformer 3x480V AR10E 430 Main Circuit Cable 3X208V ...

Page 34: ...34 15 17 4 12 3 3A 9 18 16 AR31 152 1Z 8 10 AR31 530 6M 5 1 2 6 7 13 14 15A 15B 11 Front panel VL1L assemple inclusive print AR31 530 6M Cover for front panel assemply AR31 152 1Z 3 ...

Page 35: ...Contact Element NC AR31 174 37 Grounding Clamp AR31 458 Screw STA5232 Cover Button STA6519 Cover Button STA6525 Cable Inlet STA3002 Nut STA5801 Cable Inlet only for 3x480V STA3118 Circuit Cable 3X208V 3X480V WR31 194 350M Circuit Cable 3X208V 3X480V AR31 428 1 Circuit Cable 3X208V 3X480V for V100PL AR31 428 Lead Cable 3X208V WR41 194 150M Lead Cable 3X480V WR41 194 151M Motor Cable 3x208V WR41 194...

Page 36: ...36 2 5 1 7 10 9 8 4 10 6 17 20 18 19 14 13 12 15 15A 3 21 16 11 ...

Page 37: ...8 2 Fuse 8A slow R20E 418 8 Fuse holder R20E 416 1 Contactor 208V 480V AR31 88 115 Auxiliary Switch NO for LPC AR31 88 147 Auxiliary Switch CB NO AR31 88 147 Auxiliary Switch CB NC AR31 88 146 Thermal Overload 440 480V AR31 88 203 Thermal Overload 208V AR31 88 206 Overcurrent relay for Linak LA30 AR30 425 Rectifier R150E 425 Relay 24Vdc 1P IDEC AR140E 420 Socket for relay IDEC AR140E 421 Transform...

Page 38: ...38 25 18 20 21 21A 22 23A 23B 27 26 1A 31 31A 28 33 33A 37 38 38A 38B 34 35 36 36A 3 4 4A 7 15 16 17 17A 29 29A 32 32A 1 2 2A 9 9A 11 11A ...

Page 39: ...28 B2M 17A Wire Whip Reinforced 44AR80 VHDWHIP 80 44RN100 5FM VHDWHIP 100 18 Bowl Scraper w holder 42AR80P VSCRP 80 42RN100P VSCRP 100 20 Holder w Blade 42AR80 202 42RN100 202 21 Holder w Blade downsize 60 N A 42RN100A 202 VSCRP60 100 21A Holder w Blade downsize 40 42RN100B 202 VSCRP40 80 42RN100B 202 VSCRP40 100 22 Nylon Blade 42AR80 204 42RN100 204 23 Nylon Blade downsize 60 N A 42R60 204 23A Ny...

Page 40: ...ety Grid 13 14 13 14 K1 7 A2 A1 A2 A1 K1 Contactor Main Motor 2 4 18 Start 17 Start 18 Start 17 Start PCB1 Operator Panel 11 16 Stop 15 Stop 16 Stop 15 Stop PCB1 Operator Panel 11 19 K1 Hold Frontpanel 20 21 F2 Thermal Relay 22 1 L1 230VAC 50Hz Supply 2 N 19 K1 Hold Frontpanel 20 21 F2 Thermal Relay 22 1 L1 230VAC 50Hz Supply 2 N PCB2 Operator Panel 12 11 12 11 S1 Emergency stop 22 21 22 21 F2 Fus...

Page 41: ...1 2 3 4 5 6 1 2 3 4 5 6 F1 Moror potection 5 7 3 98 97 98 97 F1 2 1 2 3 4 5 6 1 2 3 4 5 6 K1 Contactor main motor 8 13 14 13 14 K1 8 PE U1 V1 W1 M 3 PE U1 V1 W1 M1 Main motor 19 K1 Hold 20 21 F2 Motor protection 22 2 N 230VAC 60Hz Supply 1 L1 19 K1 Hold 20 21 F2 Motor protection 22 2 N 230VAC 60Hz Supply 1 L1 PCB1 PCB Front panel VL 1L 6 7 7 2 7 6 1 2 1 2 S1 Emergency stop 1 2 1 2 L1 L2 L2 6 1 L1 ...

Page 42: ...BU BK BU B1 Boiler Bottom BE BK BE BK B2 Boiler Top F4 Fuse 24V 8A 11 12 11 12 K1 5 8 7 24VDC 1 0VDC 10 Ned 5 Out 9 Op 3 7 24VDC 1 0VDC 10 Ned 5 Out 9 Op 3 PCB2 Lift control unit Overcurrent relay 5 Down 6 Down 3 Up 4 Up 5 Down 6 Down 3 Up 4 Up PCB1 PSB Front panel VL 1L 5 5 D1 Rectifier Bridge 24VAC 230VAC 24VAC 230VAC TR1 Power supply to PCB 230VAC 24VAC L1 5 8 L2 5 8 L 24VDC 7 1 L 0 Volt 7 1 Th...

Page 43: ...7 22 04 01 2018 Diagram PCSCHEMATIC Automation 32 100 12 02 04 01 04 01 2018 6 8 03 CE CE FS 1 1 1 2 3 4 5 6 7 8 95 96 95 96 F1 Motor potection 5 2 2 1 2 1 G1 Safety guard micro switch 23 24 23 24 K1 5 8 A2 A1 A2 A1 R2 Relay 2 5 8 16 Stop 15 Stop 16 Stop 15 Stop PCB1 Front panel VL 1L 5 5 18 Start 17 Start 18 Start 17 Start PCB1 Front panel VL 1L 5 5 L 24VDC 6 8 L 0 Volt 6 8 A2 A1 A2 A1 R1 relay 1...

Page 44: ...Varimixer USA 2215 East River Road Moraine Ohio 45439 P 800 222 1138 varimixerusa com ...

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