Vari VARIMATIC 300 Instructions For Use Manual Download Page 32

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Pos.

Part No.

Name

Pcs

Pos. Part No.

Name

Pcs

162

230162

Flange Nut M8

202

230202

Flange Nut M8

163

230163

Rhombic Block PFL204

203

230203

Star Knob

164

230164

Bearing UB204

204

230204

Screw M4x12

165

230165

Bolt M8x50

205

230205

Plain Washer 10

166

230166

Locknut M8

206

230206

Nut M10

167

230167

Screw M6x40

207

230207

Bolt M10x20

168

230168

Nut M6

208

230208

Plain Washer 5

169

230169

Screw M5x16

209

230209

Side Guard

170

230170

Bolt M12x50

210

230210

Holder

171

230171

Inner Bushing

211

230211

Nozzle

172

230172

Sprocket Adjusting Pad

212

230212

Plain Washer 8

173

230173

Guide Plate

213

230213

Elastic Washer 8

174

230174

Sprocket D3

214

230214

Screw M8x25

175

230175

Sprocket Pad

215

230215

Oil Hose

176

230176

Saw Chain

216

230216

Cross Wedge

177

230177

Outer Bushing

217

230217

Hook

178

230178

Washer K

218

230218

Spring

179

230179

Quick Joint

219

230219

Minor Steel Mesh

180

230180

Bolt M8x25

220

230220

Bolt M8x20

181

230181

Flange Nut M8

221

230221

Elastic Washer 8

182

230182

Bearing UB204

222

230222

Plain Washer 8

183

230183

Rhombic Block PFL204

223

230223

Iron Handle Sleeve

184

230184

Plain Washer 8

224

230224

Button Switch for Log Lock
Handle

185

230185

Bolt M8x30

225

230225

Button Cover

186

230186

Oil Hose Joint

226

230226

Screw M4x8

187

230187

Oil Plug Z

227

230227

Bushing

188

230188

O-Ring 25X2.65

228

230228

Plain Washer 8

189

230189

Lubricating Oil Tank

229

230229

Locknut M8

190

230190

Globe Valve

230

230230

Log Lock Handle

191

230191

Quick Joint

231

230231

Bolt M12x45

192

230192

Lube Hose

232

230232

Elastic Washer 12

193

230193

Bolt M8x50

233

230233

Plain Washer 12

194

230194

Elastic Washer 8

234

230234

Bolt M6x18

195

230195

Plain Washer 8

235

230235

Elastic Washer 6

196

230196

Saw Guard

236

230236

Plain Washer 6

197

230197

Spring

237

230237

Limit Plate

198

230198

Locknut M8

238

230238

Clamping Plate

199

230199

Big Washer 8

239

230239

Bolt M10x16

200

230200

Bolt M8x40

240

230240

Plain Washer 10

201

230201

Bolt M8X55

241

230241

Machine Case

Summary of Contents for VARIMATIC 300

Page 1: ...ACHINE MODEL VARIMATIC 300 SERIAL NUMBER Both model number and serial number may be found on the main label You should record both of them in a safe place for future use Save This Manual for Future Reference WOOD PROCESSOR Instructions for use Original instructions for use 2019 ...

Page 2: ... innovations which do not affect the function and safety of the machine These modifications may not necessarily be specified in this user manual Printing errors reserved INTRODUCTION Your new wood processor will more than satisfy your expectations It has been manufactured under stringent quality standards to meet superior performance criteria You will find your new unit easy and safe to operate an...

Page 3: ...nd collection systems or check with your local authority or local stores for advice of environmental safe recycling SYMBOLS The rating plate on your machine may show symbols These represent important information about the product or instructions on its use Read these instructions in full before using the machine Wear eye protection Wear hearing protection Wear dustproof mask Wear safety footwear W...

Page 4: ...o not remove jammed logs with your hands Always pay full attention to the movement of the log pusher Keep hands out of the way of all moving parts Do not attempt to load or unload logs until the log saw has stopped Caution Thrown objects Before starting any repairs maintenance or cleaning always disconnect the power ...

Page 5: ...her components lying around the work area Do not use the wood processor in wet or damp areas or expose it to rain Do not use it in areas where fumes from paint solvents or flammable liquids pose a potential hazard INSPECT YOUR WOOD PROCESSOR Check your wood processor before turning it on Keep guards in place and in working order Form a habit of checking to see that keys and adjusting wrenches are ...

Page 6: ... PREVENT FIRES Do not smoke or have open flames when operating or refilling the wood processor Never operate the wood processor near a flame or candle Oil is flammable and can explode KEEP BYSTANDERS AWAY Allow only one person to load and operate the wood processor Always keep bystanders including visitors children and pets away from the work area especially when the wood processor is under operat...

Page 7: ...which it was not intended Do not alter the equipment or use the equipment in such a way as to circumvent its design capabilities and capacities Never try to split logs larger than those indicated in the specifications table DISCONNECT POWER Unplug when not in use before making adjustments changing parts cleaning or working on the wood processor Consult technical manual before servicing NEVER LEAVE...

Page 8: ...ently the verification shall be carried out and by what method SPECIFICATIONS Model number 65638 Trade Name VARIMATIC 300 Splitter Motor 5000 W 400 V 3 50 Hz 9 1 A S6 40 IP54 Splitting Force 7 ton 10 Splitting Capacity Diameter 5 30 cm Length 20 55 cm Hydraulic Pressure 17 8 MPa Hydraulic Oil Capacity 18 l Ram Travel 94 5 cm Speed Forward 32 cm s Retract 110 cm s Chain Saw Motor 4000 W 400 V 3 50 ...

Page 9: ...ell as a residual current device RCD with maximum residual current rated at 0 03 A The mains connection and extension cable must have 5 wires 3P N PE 3 N PE The mains connection must have maximum 8 saw 10 splitter A fuse Electrical connection rubber cables must comply with IEC 60245 which are always marked with symbol H 07 RN Cables should be identified as it is a legal requirement The cable is no...

Page 10: ...l 4 Side rail 5 Wheel shaft 6 Nose wheel 7 Support leg 8 Bent bar 9 Log lock handle 10 Processor coupler assembly 11 Connecting piece 12 Operator s manual 13 Hardware bag ASSEMBLY Following the assembly directions below you will assemble the wood processor in a few minutes ...

Page 11: ...e is a danger of its falling down Therefore never come too close Insert the wheel shaft 3 to square tube sleeve 4 as shown Secure the transport wheels 5 on both sides of the wheel shaft with two washers and M20 lock nuts Adjust the transport wheels on both sides of the chassis 6 to a proper position and secure the wheel shaft on square tube sleeve with two M10x25 bolts and M10 lock nuts ...

Page 12: ...he locking handles in the clockwise direction The support legs can be lowered to stand on the ground during the work and lifted to the air during the transportation Fasten the connecting piece 10 to the front stand with M10x60 bolts 11 M10 lock nuts and washers 12 Install the nose wheel 13 to U clamp 14 and adjust it on the same level of the transport wheels and support legs Fasten the locking han...

Page 13: ...s 16 to square tube sleeves 17 as shown Fix the bent bar 18 to machine case and machine body with three pieces of M16x10 screws as shown Insert the side rail 19 to U type groove and fix it Fasten the protecting wire net 20 onto the side rail 19 with washers bolts and nuts ...

Page 14: ...from tow vehicle s trailer hitch Drive tow vehicle clear Detach the processor coupler assembly Adjust the support legs until processor is level The machine is not approved for travelling on roads and public areas Transportation of the machine using a towing vehicle is not permitted on roads and public areas For minor moving at work site lower the nose wheel to the ground and lift the support legs ...

Page 15: ...ntil air can go in and out of the oil tank smoothly Air flow thru the oil tank filler should be detectable during the operations Before moving the wood processor make sure the cover of the oil tank is tightened to avoid oil leaking from this point FAILED TO LOOSEN THE OIL TANK COVER WILL KEEP THE SEALED AIR IN HYDRAULIC SYSTEM BEING COMPRESSED AFTER BEING DECOMPRESSED SUCH CONTINUOUS AIR COMPRESSI...

Page 16: ...16 400 V 3N Never allow motor running at counter direction This will damage the pump and will void the warranty ...

Page 17: ...ure that all the parts are tight to exclude dangerous factors 4 Take the use of the correct power supply and cables Put the plug in the socket and turn on the motor switch Close the steel mesh insert the key part of the steel mesh into the limit switch A for steel mesh hook the steel mesh 5 Place the log on the roller conveyor and adjust the log cut length by the cut off length gauge Hold the log ...

Page 18: ...in coat of grease to the surfaces of the push block before operation will lengthen the durability of the push block Good maintenance keeps the push block sliding smoothly for efficient operation and reduced wear Log splitter is equipped with auto cycle valve for hands free operation With auto cycle valve engaged splitter automatically completes forward stoke and returns to fully retracted position...

Page 19: ...REPLACING OIL The hydraulic system is a closed system with oil tank oil pump and control valve Low oil levels can damage the oil pump Check oil level regularly with dipstick The oil should be completely changed once a year Following hydraulic oils or equivalent are recommend for the wood processor s hydraulic transmission system SHELL Tellus 22 MOBIL DTE 11 ARAL Vitam GF 22 BP Energol HLP HM 22 Mo...

Page 20: ...tion roughly monthly Changing hydraulic oil filter regularly can help keep the processor running well and reduce downtime Read dipstick to determine the maximum and minimum of the oil level Low oil can damage the oil pump Overfilling can result in excessive temperature in the hydraulic transmission system Apply sealant to filler plug and reinstall it Following an oil change activate the wood proce...

Page 21: ...protective gloves Use a round file with a diameter corresponding to 1 1x height of the tooth File under the horizontal angle of 35 against the guide plate File only in the direction from the inner side of the tooth towards the outer side Sharpen each tooth equally using the same number of moves File under the angle of 90 against the guide plate Check the safe height of the tooth after each fifth s...

Page 22: ...ion parts loosening Check and tighten the parts Connection parts bent Repair the bent parts Lower hydraulic oil level Check and refill hydraulic oil Cylinder works with abnormal vibration and noise Lower hydraulic oil level Check and refill hydraulic oil Chain saw works with abnormal vibration and get worn easily Chain tension bolt gets loose Clockwise to tighten up Insufficient supply of lubricat...

Page 23: ...23 ATTENTION ALL REPAIR WORK MUST BE DONE BY A SPECIALIST FOR THIS PRODUCT WIRING DIAGRAM ...

Page 24: ...24 PLUMBING DIAGRAM ...

Page 25: ...25 PART LIST ...

Page 26: ...26 ...

Page 27: ...27 ...

Page 28: ...28 ...

Page 29: ...29 ...

Page 30: ...Plain Washer 6 2 19 230019 Gear Pump D3 1 59 230059 Screw M6x16 2 20 230020 Oil suction Filter 1 60 230060 Locknut M10 1 21 230021 Bolt M10x30 4 61 230061 Regulator 2 1 22 230022 Pump Motor 1 62 230062 Adjusting Bolt 1 23 230023 Outlet Pipe D3 1 63 230063 Handle Sleeve 1 24 230024 Plain Washer 10 4 64 230064 Tablet 2 25 230025 Washer Groupware 20 2 65 230065 Plain Washer 6 2 26 230026 Locknut M10 ...

Page 31: ...e 1 100 230100 Support Leg 1 140 230140 Bolt M8x20 4 101 230101 Plain Washer 10 4 141 230141 Plain Washer 8 8 102 230102 Locknut M10 2 142 230142 Saw Bracket 1 103 230103 Bolt M10x80 2 143 230143 Locknut M8 4 104 230104 Plain Washer 10 4 144 230144 Bolt M8x50 2 105 230105 Nose Wheel 1 145 230145 Spring 2 106 230106 Connecting Piece 1 146 230146 Flange Nut M8 4 107 230107 Bolt M12x80 2 147 230147 S...

Page 32: ...M8x25 1 220 230220 Bolt M8x20 2 181 230181 Flange Nut M8 4 221 230221 Elastic Washer 8 2 182 230182 Bearing UB204 1 222 230222 Plain Washer 8 2 183 230183 Rhombic Block PFL204 1 223 230223 Iron Handle Sleeve 1 184 230184 Plain Washer 8 2 224 230224 Button Switch for Log Lock Handle 1 185 230185 Bolt M8x30 2 225 230225 Button Cover 1 186 230186 Oil Hose Joint 2 226 230226 Screw M4x8 1 187 230187 Oi...

Page 33: ...terial with taking into account the use of secondary raw materials according to the legislation valid in your country and with respect to the decrees of local town or municipal authorities The following procedure is recommended for machine disposal after the end of its service life 1 Dismount all parts from the machine that can still be used 2 Dismount plastic machine parts and parts made of non f...

Page 34: ...o the nearest service shop or directly to the manufacturer 6 All components should be ordered in the nearest service shop or at your dealer s In the case of any confusions concerning the spare parts or technical issues the VARI a s commercial customer service or technical departments are prepared to answer all your inquiries ADDRESS OF THE MANUFACTURER TIYA Hydraulics Co Ltd Fuqian Street North Ga...

Page 35: ...35 EC DECLARATION OF CONFORMITY1 1 The original declaration of conformity as issued by the manufacturer of the product ...

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