background image

 

 

 

 

5.2.1 

Top part 

(see Fig. 1) 

The part is formed by a circular chute, a bull-headed tube and a top part of the crushing mechanism with four 
holes  for  fastening  screws.  The  entire  top  part  including  the  bulkheads  is  made  of  food  industry  stainless 
steel.   

                                                                                       10 
Figure 2                                                                                                        9 
 
1. 

Motor cover 

2. 

Cover gasket 

3. 

Electromotor switch 

4. 

9 mm diameter outlet 

5. 

Operator safety instructions plate 

6. 

Manufacturer plate 

7. 

4.8x10 TEXO screw 

8. 

Power cord 

9. 

Bottom part 

 
 
  

 
 

5.2.2 

Bottom part 

 

T

he  bottom  part  comprises  of  a  base  plate  to  which  is  welded  a  cylinder  of  the  crushing  mechanism’s 

working compartment. To the base plate bottom is attached a U-shaped stand. Into this stand is inserted a 
plastic  container  in  which  the  crushed  material  is  collected.  When  crushing  fruit,  a  bag  is  inserted  in  the 
container (see Chapter 4.3.3). The container is during the crushing process secured by a handle to the body 
of  the  crusher.  This  will  prevent  the  container  from  moving  due  to  the  machine’s  vibrations.  When  the 
container is removed (by pulling it out forward), a flap automatically shuts the discharge gate, preventing the 
operator from getting injured by putting a hand close to the crusher’s rotating parts. When the container is 
replaced under the crusher, the flap opens again.    

Please note: It is prohibited to open the flap while the crusher is running and put hands inside this 
compartment or insert any objects in it! DANGER OF INJURY! 

To  the  base  place  is  attached  by  four  screws  a  flanged  electromotor,  the  shaft  of  which  passes  through  a 
packing  ring  to  the  centre  of  the  crushing  mechanism’s  work  compartment.  The  electromotor  is  protected 
against the effects external environment by a welded sheet metal cover. The arrangement of other parts of 
the mach

ine’s bottom is shown in Fig. 2.    

5.2.3 

Work mechanism and power drive 

The machine’s work mechanism is a rotating stainless steel disc, fitted on the front side with a single blade. 
The disc is mounted on the electromotor shaft and secured by a central screw. The electromotor is attached 
by sunk head screws to the crusher’s bottom part base plate. The work mechanism is powered by a flanged, 
single-phase,  asynchronous,  short-circuit-armature  electromotor  with  permanently  connected  capacitor. 
Running  direction  of  the  motor  cannot be  changed  without changing  its  internal  winding,  which  guarantees 
that the cutting disc will rotate in the correct direction. The design and arrangement of the machine’s working 
mechanism is illustrated in Fig. 3.         

Summary of Contents for DZO 16 N

Page 1: ...1 VARES Mnichovice a s Pražská 539 251 64 Mnichovice info vares cz www vares cz Tel 323 631 333 323 631 334 Fax 323 640 466 INSTRUCTIONS FOR USE Fruit Crushers DZO 16 N SHARK FRUIT 1 6 ...

Page 2: ... 7 4 4 3 Hygiene and health hazards 7 5 Description of the machine 7 5 1 Work places 7 5 2 Mechanical parts 7 5 2 1 Top part 8 5 2 2 Bottom part 8 5 2 3 Work mechanism and power drive 8 5 3 Electrical equipment 9 5 3 1 Safety devices 9 6 Installing the machine 9 6 1 Connecting the machine to power supply 10 7 Putting the machine into operation 10 8 Shutdown 11 9 Maintenance and cleaning 11 9 1 Rou...

Page 3: ...rtant The fruit crusher s manufacturer VARES Mnichovice a s reserves the right to implement technical modifications its products and changes in the User s Guide without prior notification 1 1 Symbols used in this User s Guide and on the machine 1 1 1 Safety symbols used in the User s Guide Sign Symbol Meaning A Text Operator hazard Failure to abide by this requirement or instruction might endanger...

Page 4: ... the crushers do not generate excessive high frequency electromagnetic interference There are no limitations imposed on the machines from the external electromagnetic interference point of view It is assumed that the machines will be used in an electromagnetic environment compliant with generally applicable requirements defined by ČSN EN 50081 1 residential commercial and light industry premises A...

Page 5: ...Before starting any works with the machine the operator must familiarise him herself in detail in the User s Guide with all functions controls and disconnecting components designed to prevent danger The machine may be used only for the purposes for which it is technically suitable in accordance with the conditions specified by the manufacturer and which by its design construction and technical con...

Page 6: ...00 1 ČSN EN 60 204 1 and related regulations Electrical wiring of the single phase socket for connecting the machine to power mains must comply with the requirements of regulations and technical standards applicable for this type of equipment particularly ČSN 33 2130 Part 2 3 ČSN 33 2180 Part 6 ČSN 33 2000 4 41 ČSN 33 2000 5 51 Chapter 512 ČSN 33 2000 5 52 Chapter 521 ČSN 33 2000 5 54 Chapter 543 ...

Page 7: ...al shock by using an unsuitable very long extension power cord with small wire cross sections resulting in a high impedance of the circuit breaking loop s protective wire 4 4 3 Hygiene and health hazards Hazard of damaging the hearing organs by the generated noise above 85 dB LAeq The acoustic stress of the machine running under normal work conditions has been determined by measurements as LpAeq T...

Page 8: ...a hand close to the crusher s rotating parts When the container is replaced under the crusher the flap opens again Please note It is prohibited to open the flap while the crusher is running and put hands inside this compartment or insert any objects in it DANGER OF INJURY To the base place is attached by four screws a flanged electromotor the shaft of which passes through a packing ring to the cen...

Page 9: ...plug out of the power socket Before shipping every machine undergoes in the manufacturing plant a final inspection pursuant to CBWS Public Notice No 48 1982 and ČSN 33 1500 Due to the simplicity of the machine s electrical equipment a schematic wiring diagram is not included in this User s Guide 5 3 1 Safety devices The electromotor power supply circuit has a safety end switch which automatically ...

Page 10: ...ng of the protection against electrical shock cannot be guaranteed Extension power cords must be laid in accordance with the requirements of ČSN 34 0350 Article 3509 and Article 3510 guaranteeing their adequate protection against mechanical damage and making sure that they are not in the way in the area through which they are running As a protection against mechanical damage use mainly protection ...

Page 11: ...e in addition to the safety instruction of this User s Guide also by the requirements of generally applicable safety regulations 9 1 Routine maintenance and cleaning Before starting work always check whether the power cord insulation is not mechanically damaged or pulled out of the cable gland in the protective cover of the electromotor and check also the condition of the power cord plug If you ar...

Page 12: ...rd plug out of the power supply socket 11 Spare parts A list of available spare parts with corresponding illustrations and order numbers is presented on page 15 and 16 Among other information the purchase order must state Machine type and serial number Part number and catalogue number as shown on page 15 and 16 Number of pieces PROBLEM CAUSE HOW TO FIX IT 1 the crusher s electromotor cannot be swi...

Page 13: ...be sorted out by type of metal and offered for sale to a scrap metal dealer parts made of plastic and similar non biodegradable materials must be sorted out and offered for sale to an appropriate waste dealer Warning In order to protect the environment it is prohibited to dispose of plastic parts by burning them 14 Warranty and Warranty Conditions The vendor provides a warranty on the machine s fu...

Page 14: ...erference with the equipment by the owner or other person or organisation Provided the warranty conditions have been met and a purchase document and a correctly filled in Warranty Certificate presented the vendor will repair all defects caused by faulty manufacturing or faulty material free of charge so that the product may be duly used again The seller must properly and in full fill in the Warran...

Page 15: ...15 15 Spare Parts ...

Page 16: ...P100 9 DZ902N 10 DZ901 11 DZ903N 12 DZ904A 13 SP101 14 DZ1020N 15 DZ907A 16 k2 17 DZ920 N 18 DZ1037 19 DZ916 20 DZ915A 21 DZ915B 22 DZ1025N 25 DZ930 26 DZ965 27 DZ1022N 28 DZ1021N 29 DZ1033 30 DZ1034 31 DZ1035 32 DZ1029 39 DZ1028 40 DZ1036 43 DZ1026 45 VZ049 46 DZ966 63 DZ980 64 EL100 69 DZ913 70 DZ981 71 DZ921S 72 73 ...

Page 17: ...sions Strojní zařízení NV č 176 2008 Sb Machinery Directive 2006 42 EC Elektrické zařízení nízkého napětí NV č 17 2003 Sb Low Voltage Directive 2006 95 EC Elektromagnetická kompatibilita NV č 616 2006 Sb Electromagnetic Compatibility Directive 2004 108 EC Harmonizované technické normy a technické normy použité k posouzení shody The harmonized technical standards and the technical standards applied...

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