Vaporless ISM-4080 Installation & Operation Manual Download Page 17

17 

 

Reset the ISM using the RESET> ENTER push-buttons to initialize the repressure cycle. The pump will 
start running. Immediately return to the dispenser.  
 
On the right-hand pressure gauge of the LDT-890, verify that normal operating pressure has been achieved. 
If the 

REPRESS RETRIES 

has been set to 2 or more cycles, the system may cycle 2 or more times to 

reach the normal operating pressure (full pump pressure).  
 

15.

  At  the  end  of  the  pump  REPRESS  cycle,  the  ISM  will  automatically  turn  off  the  pump.  

IMMEDIATELY AFTER THE PUMP SHUTS OFF, set the selector on the LDT-890 to the GPH TEST 
position. This will introduce a 3 GPH leak to the system. This leak may be introduced with the pump 
running  during  the  REPRESS  CYCLE  AS  LONG  AS  THE  LEAK  DETETOR  HAS  STEPPED 
THROUGH TO FULL FLOW.  
 
On the right-hand pressure gauge of the LDT-890, verify that the pressure falls due to the 3 GPH leak. If 
the proper delay has been entered, the pressure should fall to zero before the next Repressurization Cycle 
is started. 

 

 
16.

 At the end of the delay timing cycle, the ISM will automatically turn on the pump. Pressure will begin 

to build but will stop at the value observed in Step 10 indicating that the leak detector has found the 3 
GPH leak.  If the 

3GPH RETRIES

 is set to two or more cycles, the ISM Controller may retest 2 or more 

times. The ISM-4080 controller should recognize the line leak after the cycles are completed, shutdown 
the STP, and Alarm.    This successfully completes the ISM test. 
 

17. Disconnect LDT-890 Test Unit

 

Turn off the pump’s power breaker. Reprogram the repressurization disable time or turn off power to the 
ISM to disable the repressure cycle.  
 

18.

 With the large beaker under the LDT-890 discharge port, set the selector to the DISPENSER NOZZLE 

position and bleed off fuel until the reading on the right-hand pressure gauge is zero. 
 

19.

 Remove the LDT-890.  Before re-energizing pump, ensure system is returned to tight status. 

 

20. Full System Operation 

Turn on the power breaker. If required, restore power to the ISM.  Press the RESET > ENTER  push-
buttons  to  reset  all  channels.  This  completes  the  test  procedure.  The  system  including  the  ISM-4080 
Integrated Shutdown Module is now fully functional.  
 

 

 

 

 

 

Summary of Contents for ISM-4080

Page 1: ...1 Quality Petroleum Equipment Solutions for Over 30 Years ISM 4080 Electro Mechanical Line Leak Detection Installation Operation Manual Rev 11 11 2020...

Page 2: ...es 3GPH line leak detection To alleviate this issue the ISM 4080 will authorize one pump first allow one leak detector to search for a line leak and then after the line has been cleared passed start t...

Page 3: ...gn characteristics that minimize the effects of poor main grounds and transient noise However good design may not overcome all of the problems of a poorly grounded site or a site with a high amount of...

Page 4: ...become the tank monitor s authorizations In this manner the pump starting and stopping is subject to the site sensors Alternatively Sump Alarms and E stop can be wired to break main power to the ISM...

Page 5: ...am found on page 22 connect the IS wiring in the junction box using the supplied wire nuts and di electric grease Use the wiring instructions found on page 22 for the connection to the ISM 4080 contro...

Page 6: ...s run in response to low pressure completes with a pass An Alarm is initiated at a failure to pressurize the line mechanical electronic problem or due to a 3 GPH line leak FRONT PANEL The ISM 4080 Con...

Page 7: ...iscussed below TEST Test button not active on the ISM 4080 system PRINT Print button not active on the ISM 4080 system RESET This button is VERY IMPORTANT WILL RESET ALARMS RESTART PUMP S o EXAMPLE If...

Page 8: ...next If the unit is configured the boot screen will display for about 10 seconds and then move to the Home Screen The home screen will look something like this P 1 T 1L PRES HI MONITOR AL N This scre...

Page 9: ...system Push ENTER NUM SUCTION CV 0 is the default only used for commercial suction PRODUCT 1 0 pumps Push ENTER NUM PRESSURE CV 0 is the default If controlling transition valves PRODUCT 1 0 enter app...

Page 10: ...change the values displayed below unless you have consulted with VMI Push ENTER REPRESS TIME MIN Use the UP and DOWN ARROWS to adjust the PRODUCT 1 __ _ value between 0 and 20 minutes Push ENTER DELAY...

Page 11: ...to adjust the number of repressurization attempts before alarm output Factory default is 1 Push ENTER ALARM ACTION CONFIGURED AT THE FACTORY DO NOT MODIFY Push MENU SET DATE TIME Push ENTER SET DATE U...

Page 12: ...DETAILS If your site has optional sump sensors integrated into the ISM 4080 System When the presence of liquid is detected by the sump sensor the system will not allow the turbine to operate in the s...

Page 13: ...ocedure must be repeated for each product CAUTION Eye protection required during the calibration and testing process 1 Disable ISM Repressure Cycle With power applied to the ISM disable repressurizati...

Page 14: ...of fuel stopped empty the collection beaker 12 With the small 250 ml beaker under the LDT 890 discharge port carefully move the selector to the DISPENSER NOZZLE position Fuel will begin to flow into t...

Page 15: ...eled CALIBRATE PRESSURE Adjust the pressure on the left hand pressure gauge to 10 psi 5 Using the small beaker 250 ml collect a sample of fuel over a 30 second interval If the volume is not 95 ml on t...

Page 16: ...the dispenser authorized the pump will start running Again note that with the selector in the GPH TEST position a 3 gph leak has been introduced to the system Watch the right hand pressure gauge as t...

Page 17: ...rted 16 At the end of the delay timing cycle the ISM will automatically turn on the pump Pressure will begin to build but will stop at the value observed in Step 10 indicating that the leak detector h...

Page 18: ...Turbine Output 4 Control Valve Outputs BROWN Control Valve Output 1 RED Control Valve Output 2 Alarm Outputs YELLOW Alarm Output 1 ORANGE Alarm Output 2 IS SWITCH I O TERMINALS IS switch wiring connec...

Page 19: ...19...

Page 20: ...Sump Alarm Output 1 RED Alarm Sump Alarm Output 2 ORANGE Alarm Sump Alarm Output 3 YELLOW Alarm Sump Alarm Output 4 IS SWITCH I O TERMINALS IS switch wiring connections are to be made using low capaci...

Page 21: ...21...

Page 22: ...22 Piston Switch Wiring Detail Without Sump Sensor...

Page 23: ...mp Sensor The Piston Switch may share the wire pair from single point sump sensor with a 100k resistor such as Veeder Root p n VR794380 208 If the MLLD Piston Switch es are to be installed in series w...

Page 24: ...ufactured by Vaporless Manufacturing Inc Electronics Division 8700 East Long Mesa Drive Prescott Valley Arizona 86314 Phone 928 775 5191 Website www vaporless com Technical Support electronics vaporle...

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