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Vapor Power International LLC 

551 S County Line Road, Franklin Park, Il 60115 

Phone:  630-694-5500    Fax:  630-694-2230 

 

NOTE:  PER CODE, BOILERS WITH GREATER THAN 100 GALLONS NORMAL WATER 

CONTENT  MUST  HAVE  2  BLOWDOWN  VALVES  IN  SERIES.    A  QUICK 
OPENING  VALVE  IS  RECOMMENDED  FOR  THE  REDUNANT  BLOWDOWN 
VALVE  AND  SHOULD  BE  MOUNTED  UPSTREAM  OF  THE  SLOW-OPENING 
VALVE.. 

 

Blowdown piping must be at least the same size as the blowdown valves and 

must  be  directed  to  an  unrestricted  discharge  drain,  separator  or  tank, 

depending on the local code requirements.  Pitch the pipe toward the drain so 

that the boiler will drain completely by gravity. 

 

NOTE:  IF  THE  POINT  OF  BLOWDOWN  DISCHARGE  IS  ABOVE  THE  BOILER 

BLOWDOWN  CONNECTION,  THEN  AN  ADDITIONAL  VALVE  SHOULD  BE 
ADDED TO FACILITATE DRAINING THE BOILER BY GRAVITY (IE, WITHOUT 
BOILER PRESSURE). 

 

      2.3.1    SURFACE BLOWDOWN  

If the boiler is supplied with an automatic surface blow down valve, pipe to a 

point common with the bottom blowdown piping. 

 

2.3.2    WATER COLUMN BLOWDOWN  

If the boiler is not supplied with a water column blowdown valve, install such 

a valve on the bottom cross of the water column and pipe to a point common 

with the bottom blowdown piping. 

 

2.4

 

      

SAFETY VALVE(S) 

The  ASME  approved  safety  valves(s),  supplied  with  the  boiler,  should  be 

factory set at or below the design pressure of the boiler as stated on the boiler 

nameplate. 

 

NOTE:  THE  SYSTEM  OPERATING  PRESSURE  MAY  BE  LIMITED  BY  THE  SYSTEM 

COMPONENTS  OTHER  THAN  THE  BOILER,  IT  IS  THEREFORE  ADVISABLE 
TO CHECK THE SAFE WORKING PRESSURE OF ALL COMPONENTS IN THE 
SYSTEM AND IF NECESSARY, REPLACE THE SAFETY VALVE WITH A VALVE 
SET AT A LOWER PRESSURE, BUT WITH SUFFICIENT CAPACITY (3.5 x  KW = 
LBS/HR REQ’D) TO ASSURE COMPLETE SYSTEM PROTECTION. 

Summary of Contents for STR

Page 1: ...Page 1 of 18 Vapor Power International LLC 551 S County Line Road Franklin Park Il 60115 Phone 630 694 5500 Fax 630 694 2230 Instruction Manual STR MODEL RESISTO FLO ELECTRIC BOILER...

Page 2: ...compact packaged unit requiring a minimum of electrical and plumbing connections at the jobsite When installed according to these instruction the boiler will provide years of reliable low maintenance...

Page 3: ...lation drawing and also that it is in accordance with the minimum spacing specified on the UL label if provided CAUTION ALL BOILERS EXCEPT MODELS STR 1638 THRU 1654 ARE TO BE MOUNTED ON NONCOMBUSTIBLE...

Page 4: ...Minimum thermal clearances should be maintained If the boiler is UL listed minimum clearances will be indicated on the UL Label Otherwise consult local codes and use good engineering judgement CAUTIO...

Page 5: ...NDED THAT ALL PIPING BE CHECKED FOR LEAKS BEFORE INSULATING 2 2 WATER SUPPLY AND CONDENSATE RETURN If a direct water feed is used ie no condensate return the main water supply must have a pressure at...

Page 6: ...ITATE DRAINING THE BOILER BY GRAVITY IE WITHOUT BOILER PRESSURE 2 3 1 SURFACE BLOWDOWN If the boiler is supplied with an automatic surface blow down valve pipe to a point common with the bottom blowdo...

Page 7: ...which must swing freely and point to the index mark on the case 2 7 HYDRO TEST Good practice as well as most local codes dictates that a hydro static test at a pressure equal to the safety valve setti...

Page 8: ...ple conductors per phase be certain that phasing is correct and that circuits are not mixed before energizing the boiler 3 2 GROUNDING Connect an equipment ground minimum copper wire size is indicated...

Page 9: ...such materials must be removed from the boiler prior to start up D All power wiring connections should be checked to assure tight connections NOTE HYDRO STEAM INDUSTRIES AS MANUFACTURER OF THIS BOILER...

Page 10: ...e vendor supplied literature provided at the rear of this manual 4 2 2 Pressure Control Boilers supplied with one or more non proportioning pressure controls Smaller STR boilers are provided with one...

Page 11: ...customer s 120V branch circuit power switch if a control circuit transformer is provided remove both the primary and secondary fuses and jump a 120V power supply to the secondary of the control transf...

Page 12: ...water prior to their addition to the boiler The boil out can be accomplished per the following procedure 1 Remove all tools rags etc from the boiler 2 Remove steam outlet piping 3 Fill boiler to just...

Page 13: ...establish a load on the boiler Individually check each element circuit to assure that each leg is drawing its rated current NOTE SOME POWER FUSES MAY BLOW AT STARTING DUE TO WATER OR OTHER CONTAMINATI...

Page 14: ...all circuits draw rated current no element tests are required If element failure is suspected the elements should be checked individually with an ohmmeter Grounded elements may require a Megger for d...

Page 15: ...r to the boiler 2 Drain boiler below level of flange containing defective element 3 Number and tag element wires and terminals to assure proper reassembly 4 Disconnect element wires to the flange 5 Re...

Page 16: ...NT FLANGE ELEMENT TIGHTEN 70 FT LBS MAX BRASS 110 FT LBS MAX S S TIGHTEN ENOUGH TO BULGE RUBBER SEAT IN FLANGE 5 3 4 Probes Level probes should be periodically checked If there is any seepage between...

Page 17: ...Page 17 of 18 Vapor Power International LLC 551 S County Line Road Franklin Park Il 60115 Phone 630 694 5500 Fax 630 694 2230...

Page 18: ...Page 18 of 18 Vapor Power International LLC 551 S County Line Road Franklin Park Il 60115 Phone 630 694 5500 Fax 630 694 2230...

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