Vapor Power STR Instruction Manual Download Page 10

 

 

Page 10 of 18 

 
 

Vapor Power International LLC 

551 S County Line Road, Franklin Park, Il 60115 

Phone:  630-694-5500    Fax:  630-694-2230 

 

set  pressure.  Proper  system  operation  can  be  checked  via  the  pressure 

gauge mounted on  the boiler’s sensing manifold.  

 

B.

 

Response/Range  Adjustment  -  For  boilers  supplied  with  solid  state  step 

controls.  A  “span”  adjustment  on  the  control  adjusts  the  response/ 

differential of the control. 

 

C.

 

Interstage  Time  Delay  –  Most  solid  state  step  controls  now  include 

adjustable interstage time delays.  Some even  include different delays  for 

steps-on and steps-off which can be adjusted to minimize contactor cycles 

while still  maintaining the required responsiveness of the control.  Check 

the vendor-supplied literature provided at the rear of this manual. 

 

4.2.2 

Pressure  Control  (Boilers  supplied  with  one  or  more  non-proportioning 

pressure controls) 

Smaller STR  boilers are provided with one or more independent pressure 

         

controls which switch on or off heating elements in accordance with their 

          

temperature  setting.    The  differential  between  the  pressure  settings  should           

be set in accordance with system requirements. 

 

4.2.3

 

Pressure Limit Cutouts 

Check that the Honeywell “Limitrol” pressure limit switches are plumb using 

external  leveling  indicator,  which  must  swing  freely  and  point  to  the  index 

mark  on  the  case,  and  is  set  approximately  10%  greater  than  the  pressure 

control but not to exceed 94% of the safety valve set pressure. 

 

4.2.4

 

Auxiliary Controls 

Other controls supplied with the boiler (eg, KW limit controls, cycle or delay 

timers, etc) should be set per the Engineer’s specifications. 

 

 

Summary of Contents for STR

Page 1: ...Page 1 of 18 Vapor Power International LLC 551 S County Line Road Franklin Park Il 60115 Phone 630 694 5500 Fax 630 694 2230 Instruction Manual STR MODEL RESISTO FLO ELECTRIC BOILER...

Page 2: ...compact packaged unit requiring a minimum of electrical and plumbing connections at the jobsite When installed according to these instruction the boiler will provide years of reliable low maintenance...

Page 3: ...lation drawing and also that it is in accordance with the minimum spacing specified on the UL label if provided CAUTION ALL BOILERS EXCEPT MODELS STR 1638 THRU 1654 ARE TO BE MOUNTED ON NONCOMBUSTIBLE...

Page 4: ...Minimum thermal clearances should be maintained If the boiler is UL listed minimum clearances will be indicated on the UL Label Otherwise consult local codes and use good engineering judgement CAUTIO...

Page 5: ...NDED THAT ALL PIPING BE CHECKED FOR LEAKS BEFORE INSULATING 2 2 WATER SUPPLY AND CONDENSATE RETURN If a direct water feed is used ie no condensate return the main water supply must have a pressure at...

Page 6: ...ITATE DRAINING THE BOILER BY GRAVITY IE WITHOUT BOILER PRESSURE 2 3 1 SURFACE BLOWDOWN If the boiler is supplied with an automatic surface blow down valve pipe to a point common with the bottom blowdo...

Page 7: ...which must swing freely and point to the index mark on the case 2 7 HYDRO TEST Good practice as well as most local codes dictates that a hydro static test at a pressure equal to the safety valve setti...

Page 8: ...ple conductors per phase be certain that phasing is correct and that circuits are not mixed before energizing the boiler 3 2 GROUNDING Connect an equipment ground minimum copper wire size is indicated...

Page 9: ...such materials must be removed from the boiler prior to start up D All power wiring connections should be checked to assure tight connections NOTE HYDRO STEAM INDUSTRIES AS MANUFACTURER OF THIS BOILER...

Page 10: ...e vendor supplied literature provided at the rear of this manual 4 2 2 Pressure Control Boilers supplied with one or more non proportioning pressure controls Smaller STR boilers are provided with one...

Page 11: ...customer s 120V branch circuit power switch if a control circuit transformer is provided remove both the primary and secondary fuses and jump a 120V power supply to the secondary of the control transf...

Page 12: ...water prior to their addition to the boiler The boil out can be accomplished per the following procedure 1 Remove all tools rags etc from the boiler 2 Remove steam outlet piping 3 Fill boiler to just...

Page 13: ...establish a load on the boiler Individually check each element circuit to assure that each leg is drawing its rated current NOTE SOME POWER FUSES MAY BLOW AT STARTING DUE TO WATER OR OTHER CONTAMINATI...

Page 14: ...all circuits draw rated current no element tests are required If element failure is suspected the elements should be checked individually with an ohmmeter Grounded elements may require a Megger for d...

Page 15: ...r to the boiler 2 Drain boiler below level of flange containing defective element 3 Number and tag element wires and terminals to assure proper reassembly 4 Disconnect element wires to the flange 5 Re...

Page 16: ...NT FLANGE ELEMENT TIGHTEN 70 FT LBS MAX BRASS 110 FT LBS MAX S S TIGHTEN ENOUGH TO BULGE RUBBER SEAT IN FLANGE 5 3 4 Probes Level probes should be periodically checked If there is any seepage between...

Page 17: ...Page 17 of 18 Vapor Power International LLC 551 S County Line Road Franklin Park Il 60115 Phone 630 694 5500 Fax 630 694 2230...

Page 18: ...Page 18 of 18 Vapor Power International LLC 551 S County Line Road Franklin Park Il 60115 Phone 630 694 5500 Fax 630 694 2230...

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