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WORK AREA

1. 

Keep your work area clean and well lit.

 Cluttered benches and dark areas invite accidents.

2. 

Do not operate power tools in explosive atmospheres, such as in the presence of flammable 

liquids, gases, or dust.

 Power tools create sparks which may ignite the dust or fumes.

3. 

Keep bystanders, children, and visitors away while operating a power tool.

 Distractions can 

cause you to lose control.

ELECTRICAL SAFETY

1. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This 

plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the 

plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change 

the plug in any way. Double insulation eliminates the need for the three wire grounded power cord 

and grounded power supply system.

2. 

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and 

refrigerators.

 There is an increased risk of electric shock if your body is grounded.

3. 

Do not expose power tools to rain or wet conditions.

 Water entering a power tool will increase 

the risk of electric shock.

4. 

Do not abuse the cord. Never use the cord to carry the tool or pull the plug from an outlet. 

Keep cord away from heat, oil, sharp edges or moving parts.

 Replace damaged cords 

immediately. Damaged cords increase the risk of electric shock.

5. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These 

cords are rated for outdoor use and reduce the risk of electric shock.

EXTENSION CORD SELECTION

Replace damaged extension cords immediately. Use of damaged extension cords can shock, 

burn or electrocute. If an extension cord is used, make sure the conductor size is large enough to 

prevent excessive voltage drop which will cause loss of power and possible motor damage. A table 

of recommended extension cord sizes will be found in this section. This table is based on limiting 

line voltage drop to 5 volts for 115 volts at 150% of rated amperes. If an extension cord is to be used 

outdoors it must be marked with the suffix W-A or W following the cord type designation. For example 

– SJTW-A to indicate it is acceptable for outdoor use.

RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS:

Length of Cord in Feet

115V 

25 ft.  50 ft.  100 ft.  150 ft.  200 ft.  250 ft.  300 ft.  400 ft. 500 ft. 

0-2A

 

18 

18 

18 

16 

16 

14 

14 

12 

12 

2-3A

 

18 

18 

16 

14 

14 

12 

12 

10 

10 

3-4A

 

18 

18 

16 

14 

12 

12 

10 

10 

4-5A

 

18 

18 

14 

12 

12 

10 

10 

5-6A

 

18 

16 

14 

12 

10 

10 

6-8A

 

18 

16 

12 

10 

10 

8-10A

 

18 

14 

12 

10 

10-12A

 

16 

14 

10 

12-14A

 

16 

12 

10 

 

14-16A

 

16 

12 

10 

 

16-18A

 

14 

12 

 

18-20A

 

14 

12 

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PERSONAL SAFETY

1. 

Stay alert, watch what you are doing, and use common sense when operating a power 

tool.

 Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of 

inattention while operating power tools may result in serious personal injury.

2. 

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, 

clothing, and gloves away from moving parts.

 Loose clothes, jewelry, or long hair can be caught in 

moving parts.

3. 

Avoid accidental starting. Be sure switch is OFF before plugging in.

 Carrying tools with your 

finger on the switch or plugging in tools that have the switch ON invites accidents.

4. 

Remove adjusting keys or wrenches before turning the tool ON.

 A wrench or a key that is left 

attached to a rotating part of the tool may result in personal injury.

5. 

Do not overreach. Keep proper footing and balance at all times.

 Proper footing and balance 

enable better control of the tool in unexpected situations.

6. 

Use safety equipment. Always wear eye protection.

 Dust mask, nonskid safety shoes, hard

hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

1. 

Use clamps or other practical means to secure and support the workpiece to a stable 

platform. 

Holding the work by hand or against your body is unstable and may lead to loss of control.

2. 

Do not force tool. Use the correct tool for your application.

 The correct tool will do the job 

better and safer at the rate for which it is designed.

3. 

Do not use tool if switch does not turn it ON or OFF.

 A tool that cannot be controlled with the 

switch is dangerous and must be repaired.

4. 

Disconnect the plug from the power source before making any adjustments, changing 

accessories, or storing the tool.

 Such preventive safety measures reduce the risk of starting the 

tool accidentally.

5. 

Store idle tools out of reach of children and do not allow persons unfamiliar with the power 

tool or these instructions to operate the power tool.

 Power tools are dangerous in the hands of 

untrained users.

6. 

Maintain power tools. Check for misalignment or binding of moving parts, breakage of 

parts, and any other condition that may affect the tool’s operation. If damaged, have the tool 

serviced before using.

 Many accidents are caused by poorly maintained tools.

7. 

Use the power tool, accessories and tool bits etc., in accordance with these instructions 

and in the manner intended for the particular type of power tool, taking into account the 

working conditions and the work to be performed.

 Use of the power tool for operations different 

from those intended could result in a hazardous situation. 

 

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Summary of Contents for 41186

Page 1: ...Welders Instruction Manual 41186 135 Amp Gas Gasless MIG Welder 41187 135 Amp Gas Gasless MIG Welder Kit 41188 175 Amp Gas Gasless MIG Welder ...

Page 2: ...ner and or operator are responsible for maintenance maintaining all decals or warning labels and while in use maintaining the unit in good working order If the owner and or operator are not fluent in English the product warnings and instructions shall be read and discussed with the operator s native language by the purchaser owner or his designee Make sure that the operator comprehends its content...

Page 3: ...0 8 8 6 6 4 10 12A 16 14 10 8 8 6 6 4 4 12 14A 16 12 10 8 6 6 6 4 2 14 16A 16 12 10 8 6 6 4 4 2 16 18A 14 12 8 8 6 4 4 2 2 18 20A 14 12 8 6 6 4 4 2 2 PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in...

Page 4: ...air or replace damaged parts at once Maintain unit according to manual Always keep all panels and covers securely in place when operating the welder Clamp work cable with good metal to metal contact to workpiece or worktable as near the weld as practical Insulate work clamp when not connected to workpiece to prevent contact with any metal object 6 7 SAFETY RULES FOR WELDERS CONTINUED FUMES AND GAS...

Page 5: ...ore starting to weld again Do not block or filter airflow to unit MOVING PARTS can cause injury Keep away from moving parts Keep away from wire feed drive rollers Keep all doors panels covers and guards closed and secured in place WELDING WIRE can cause injury Do not point gun toward any part of the body other people or any metal when threading welding wire Do not press gun trigger unnecessarily W...

Page 6: ...ld inhibit ventilation Place the kickstand into slot at front of unit and secure in place with supplied screws Installing welding wire Use Flux core steel wire 6mm or 8mm diameter on 102mm spool no more than 1kg Rated wire speed 1 8m min 13m min 1 Open right side panel and remove wingnut from wire spool axle 2 Put spool on axle and replace wingnut 3 Pull 6 of wire off spool and hold firmly 4 Cut o...

Page 7: ...Installation The welder has a platform on the rear to accommodate a small gas cylinder If you plan to use a large cylinder chain it to a wall or bench or obtain a cart designed specifically for the cylinder 1 Secure the small cylinder to the cart using the straps on the cart 2 Clean the threads on the gas outlet valve and open valve briefly to blow any debris away from the inside of the valve fitt...

Page 8: ...ervice center to repair or replace power cord Faulty switch Use authorized service center to repair or replace switch Overload protection system engaged Wait for unit to cool then try again Bad wire feed Insufficient pressure Tighten tension nut Loose wing nut Tighten wing nut Wire has become oxidized Replace wire spool Not enough current Low input voltage Make sure input voltage matches input vol...

Page 9: ...enance neglect or accident or the damage is due to use of the product after partial failure or use with improper accessories Seller will not be liable for labor charges loss or damage resulting from improper operation maintenance or repairs made by persons other than a Star Asia USA LLC Authorized Service Center The use of other than genuine Star Asia USA LLC Repair Parts will void warranty Warran...

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