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11  

3.4.

 

Process Development 

  

 WARNING:

 Keep fingers and other objects clear of the electrodes in the peripheral when 

processing materials. Do not touch the coaxial connector connected to the sealing 
head when RF energy is being applied. Severe burns, RF injuries, and/or crush 
injuries may occur. 

 

Do not use this system to seal tubing that contains flammable or other hazardous 
materials. 

 

 

  

  

 

CAUTION:

  Improper use can severely damage the generator and/or sealing head. 

 

Always keep fingers and other objects clear of the electrodes in the 
forming/welding head to avoid damaging the electrodes. 

NOTE:

 

Vante may recommend process settings for computer and manual controls; 
however, users are responsible for determining the control settings that work best 
for their application(s). 

3.4.1.

 

Run an initial sealing cycle to establish baseline results. 

3.4.2.

 

Use the internal controller (see section 3.3) to adjust the RF timing.  

3.4.3.

 

Run a second cycle to determine how the settings changes affect the seal 
quality. 

3.4.4.

 

Continue to check and adjust until the settings produce the desired results. 

3.5.

 

System Adjustments 

3.5.1.

 

To reset the arc and cycle counters, navigate to the configuration screen (see 
3.2).  
Cycle through the process parameters (pre-delay, EOS delay, and post delay) 
until the LCD displays “CLEAR COUNTERS.”  
Use the red and green buttons to select YES.  
Press and hold both the green and red buttons to finish. 

NOTE:

 

Clearing the counters resets both the arc and cycle counters to zero. There is no 
way to recover this information after it is cleared. 

3.5.2.

 

To change the password, navigate to the configuration screen (see 3.2 ).  

Cycle through the process parameters (pre-delay, EOS delay, post delay, and 
clear counters) until the LCD displays “CHANGE PASSWORD.” 

Use the red and green buttons to select YES. Press and hold the green button. 

The LCD screen changes to the password entry screen. See Figure 3.3.  

Summary of Contents for 3800

Page 1: ...Doc No 38000810 01 Rev C INSTRUCTION MANUAL 3800 RF Generator and 3806MOD 3807MOD Handheld Sealing Head...

Page 2: ...Vante Model 3800 3806MOD 3807MOD ii This page intentionally left Blank...

Page 3: ...iii Vante 3480 E Britannia Dr Suite 120 Tucson AZ 85706 USA Telephone 520 881 6555 Fax 520 323 9055 Toll Free 877 565 5557 Doc No 38000810 01 Rev C...

Page 4: ...iv This page intentionally left blank...

Page 5: ...ing heads to perform the required operation The Sealing head welds tubing and film made of RF reactive thermoplastic materials including polyurethane PU polyvinylchloride PVC ethylene vinyl acetate EV...

Page 6: ...r procedure that could result in damage to the unit Cautions are enclosed in thin line boxes NOTE A note indicates important useful information Safety symbols Warning hot surface Warning crush hazard...

Page 7: ...807MOD handheld sealer Sealing Head 4 2 4 Power On 5 2 5 Generator Controls 6 3 System Operation 7 3 1 Running a Cycle 7 3 2 Accessing the Internal Controller 9 3 3 Programming the Internal Controller...

Page 8: ...ure 2 3 Fuse labels 4 Figure 2 5 Model 3806MOD 3807MOD midsize tube sealer 5 Figure 2 6 LCD screen idle state 5 Figure 3 1 Sealer operation 8 Figure 3 2 LCD screen sealing state 8 Figure 3 3 LCD passw...

Page 9: ...nd bond depending on the type of force applied When the material cools under the applied force it retains its new shape or bond The 3800 RF generator produces RF power at a maximum of 200W The frequen...

Page 10: ...13 cm 30 lb 14 kg Dimensions Width Length Height Weight 3806MOD Sealing Head 8 5 in 21 6 cm 7 25 in 18 4 cm 2 in 5 cm 2 5 lb 1 1 kg 3807MOD Sealing Head 10 in 25 4 cm 7 75 in 19 7 cm 2 5 in 6 4 cm 3 9...

Page 11: ...front view Figure 2 2 3800 RF generator rear panel Star button aperture should be plugged DC button aperture should be plugged AC Power Fuse Holder Power SW J2 J1 RF Output External Air Input Insert...

Page 12: ...fferent power cable CAUTION Do not connect the power cable to AC mains at this time CAUTION Do not cover the top or side vents of the RF generator Overheating can occur damaging the internal component...

Page 13: ...ge size version midsize tube sealer 2 4 Power On 2 4 1 Switch the power switch to ON See Figure 2 2 2 4 2 The LCD screen and the exhaust fan activate NOTE Transistor electronics allow the RF generator...

Page 14: ...internal controller is programmed to control the RF energy intervals and sequence 2 5 2 The green and red buttons are used to adjust program parameters 2 5 3 The generator is activated by the activati...

Page 15: ...lt 3 1 1 Ensure that the 3800 generator is in an idle state The LCD screen says Ready See Figure 2 6 3 1 2 Ensure that the materials being processed are clean and dry 3 1 3 Position the materials in t...

Page 16: ...en sealing state 3 1 5 Continue holding the trigger until the sealing cycle is complete NOTE Four conditions can terminate a cycle before it is complete Releasing the trigger on the handheld sealing h...

Page 17: ...3 3 LCD password entry screen The password is a 4 digit numeric code One digit is active at a time the remaining three are masked with characters 3 2 3 Press the green button to increment the active d...

Page 18: ...he post delay Releasing the material too soon can affect the seal quality Clear counters reset the arc and cycle counters to zero See 3 5 1 Change password set a new password See 3 5 2 NOTE The arc an...

Page 19: ...the internal controller see section 3 3 to adjust the RF timing 3 4 3 Run a second cycle to determine how the settings changes affect the seal quality 3 4 4 Continue to check and adjust until the sett...

Page 20: ...een button to increment the active digit Press the red button to decrement the active digit Press and hold the green button to activate the next digit to the right Press and hold the red button to act...

Page 21: ...oft Scrub can be used to clean the electrodes Apply the Soft Scrub gently with a cotton swab Remove the Soft Scrub 4 2 Repair WARNING To avoid electrical shock disconnect the system from its power sou...

Page 22: ...e will issue a Return Material Authorization RMA number for the service order 4 3 4 Ship the device to Vante in the original shipment container if possible If you are unable to use the original shipme...

Page 23: ...re with the function of modern cardiac pacemakers 5 4 Electrical Safety Vante RF devices meet or exceed appropriate electrical safety standards and pose no electrical shock hazard when used with prope...

Page 24: ...nstallation 4 International Telecommunications Union 15 ITU 15 L liability exclusions and limits v N note vi O operator overview 1 P patent v proprietary information v R radio frequency safety 15 retu...

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