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Van's Aircraft RV-12 Manual Download Page 19

FIGURE 1: ADDING UPDATE

HARNESSES OVERVIEW

Step 1: Attach the WH-00036 Tunnel Conversion Harness to the WH-RV12-TUNNEL harness using

ES-00164 4-40 F/F .250 1/4 Hex Standoff. Place a drop of blue Loctite on the threads of each thumb screw

then fully tighten them into the d-sub backshell interconnects. See Figures 1 and 2.

Step 2: Attach the WH-00026 Option Conversion Harness to the WH-RV12-OPTIONAL harness using

ES-00164 D-Sub Backshell Interconnects. Place a drop of blue Loctite on the threads of each thumb screw

then fully tighten them into the d-sub backshell interconnects. See Figures 1 and 2.

Step 3: Tie-Wrap the WH-00036 Tunnel Conversion Harness to the WH-00026 Option Conversion Harness

where the wires exit each backshell.

Step 4: Tie a note to the cushioned clamp to tie-wrap the WH-RV12-TUNNEL harness to the wires going
through the cushioned clamp near the left ES CPU FAN on either side of the clamp when all wiring has been
completed in Section 42C. This will allow the update harnesses to be moved during installation of the
SkyView avionics system.

TIE-WRAP

ADD NOTE
TIE-WRAP EACH SIDE OF

CUSHIONED CLAMP

CUSHIONED CLAMP

WH-00026

WH-00036

WH-RV12-TUNNEL

WH-RV12-OPTIONAL

FIGURE 2: CONNECTING UPDATE

HARNESSES EXAMPLE

ES-00164,

2 PL

BACKSHELL,

2 PL

THUMB SCREW,
4 PL

BLUE LOCTITE,

4 PL

F-1202B

42D-19

0

10/03/11

REVISION:

RV-12

DATE:

PAGE

REVISION:

DATE:

VAN'S AIRCRAFT, INC.

Step 5 (No Lighting Kit Installed):  Route WH-L435 (YEL/PRP) and WH-L436 (YEL/GRN) wires coming from
the WH-00026 RV-12 Option Conversion Harness down through the F-1202B Panel Base. Follow the ES RS
279-374 Phone Cable as described on Page 31-03 to the location of the ELT.

Cover the exposed end of each wire in heat shrink, coil the wire and tie-wrap the wire to the wires going to
the ELT.

Step 5 (Lighting Kit Installed):  Find the WH-L435 (YEL/PRP) and WH-L436 (YEL/GRN) wires coming from
the WH-00026 RV-12 Option Conversion Harness.

Cut both wires three inches from the d-sub connector they are attached to.

Cover the end of each wire in heat shrink.

Step 6: There are several long wires left coming from the WH-00026 Option Conversion Harness and

WH-00036 Tunnel Conversion Harness. Route these wires down through a snap bushing in the F-1202B

Panel Base then follow the path of the WH-RV12-TUNNEL harness through the to the F-1202F Bulkhead.
Use the new wire run holes made in this section to route the harnesses to the aft side of the F-1203A
Bulkhead.

Summary of Contents for RV-12

Page 1: ...N HARNESS WH 00028 SKYVIEW SL 40 HARNESS 101690 000 SENSOR WH 00026 OPTION CONVERSION HARNESS WH 00036 TUNNEL CONVERSION HARNESS F 00027 L COM SUPPORT F 00036 FUEL PRESSURE SENSOR BRACKET NOTE DOUBLE...

Page 2: ...om the WH RV12 APDC Autopilot Disconnect six inches behind the F 1202A 1 Instrument Panel Remove the autopilot disconnect and set aside for later use See Page 31 07 PAGE REVISION DATE VAN S AIRCRAFT I...

Page 3: ...moved fromthe aircraft Layout a cloth beneath the working area to help with cleanup Deburr all holes after drilling See Section 5B Step 4 Final Drill 27 the center six holes in the F 1202B Panel Base...

Page 4: ...template with solvent before moving on to the next drilling operation Step 1 Cleco the F 00011 SkyView Template to the two referenced rivet holes in the F 1202B Panel Base as shown in Figure 1 Step 2...

Page 5: ...nel Base in the shaded area shown in Figure 3 A small side cutters can be used to clip the material between each hole or cut with small cutting disk File the edges smooth Step 5 Final Drill 30 the two...

Page 6: ...as you drill Step 3 Match Drill 30 the circular pattern of holes from the ES 50029 AV 50000 Drill Guide into the F 1202B Panel Base Remove the AV 50000 drill guide Use a step drill to enlarge the 30...

Page 7: ...drilled Step 1 Align the F 00011 SkyView Template to the F 1201A Firewall Upper by placing the holes in the template over the rivet heads in the firewall as shown in Figures 1 and 2 Step 2 Match Drill...

Page 8: ...F 00011 SkyView Template Step 4 Final Drill 12 the four 30 holes drilled in step 2 Step 5 Re install the cushioned clamp and fuel pressure sensor to the firewall as shown on Page 45 02 Figure 3 MATCH...

Page 9: ...installing the AV GARMIN SL40 Com Radio Step 1 Separate the F 00026 Inst Stack Angle into F 00026 L R Inst Stack Angles as shown in Figure 1 FIGURE 1 SEPARATING THE INST STACK ANGLE Step 2 Machine co...

Page 10: ...F 1208B L R Mag Brackets Drill out the rivets attaching the mag brackets to the F 1208 Fuselage Frame Step 2 Curve the F 00011 SkyView Template to match the curvature of the F 1278 Top Skin Make the...

Page 11: ...lower part of the F 1207D L Baggage Bulkhead Channel Place the hole above the upper hole the same distance as is in between the lower two holes See Figure 1 Use a step drill to enlarge the 30 hole to...

Page 12: ...he aircraft See Figure 2 FIGURE 2 D 180 STATIC LINE STATIC LINE CUT STATIC LINE HERE RIGHT SIDE STATIC PORT LEFT SIDE STATIC PORT F PLASTIC TEE PITOT LINE SHORT STATIC LINE FIGURE 1 RIVETING THE ADAHR...

Page 13: ...tic Line Tee ADAHRS over the forward facing leg of the F PLASTIC TEE as shown in the detail view in Figure 1 Heat then slide the F 00012 Static Line Port Tee onto the left leg of the F PLASTIC TEE Hea...

Page 14: ...nsions given in Figure 3 Use a step drill to enlarge the 30 hole to 3 4 Insert a snap bushing into the hole per the callout in Figure 2 FIGURE 2 INSTALLING SNAP BUSHINGS FIGURE 3 UPDATING THE F 1202F...

Page 15: ...aircraft com to convert your own harnesses pin by pin Van s Aircraft does not recommend this option as there are many chances of error Van s Aircraft will not be held responsible for any errors made u...

Page 16: ...b Sockets on the end of each wire per the instructions in Section 5W Electrical Wiring Notes Repairing D Sub Pins then insert them into the correct locations as shown in Figure 1 Step 2 Find the wires...

Page 17: ...m Wiring Harness See Figure 1 Step 2 Tie Wrap the WH 00028 SkyView SL 40 Harness to the back of the AV GARMIN SL40 Com Radio tray as shown in Figure 1 Route the SkyView SL 40 harness through the cushi...

Page 18: ...e Wrap the WH RV12 TUNNEL harness to the Aft Pitot Line where the wires exit the backshell on the harness Tie Wrap the WH RV12 OPTIONAL harness to the WH RV12 TUNNEL harness where the wires exit the b...

Page 19: ...ED CLAMP CUSHIONED CLAMP WH 00026 WH 00036 WH RV12 TUNNEL WH RV12 OPTIONAL FIGURE 2 CONNECTING UPDATE HARNESSES EXAMPLE ES 00164 2 PL BACKSHELL 2 PL THUMB SCREW 4 PL BLUE LOCTITE 4 PL F 1202B 42D 19 0...

Page 20: ...s coming from WH RZ942 WHT and WH RZ943 WHT Step 5 No D 180 Avionics Kit Find the WH RV12 HEADSET wiring harness routed up through the F 1202B Panel Base comprised of two four conductor shielded wires...

Page 21: ...INSERT EXTRACT D Sub Tool provided in the kit Separate these wires for later conversion of the OAT Extract the remaining wires from the ES 205203 3 9 Pin D Sub These wires will no longer be used or co...

Page 22: ...12 Option Conversion Harness splits near the F 1203A Bulkhead into the shorter WH P600 ORN BLK wire and longer WH P601 ORN BLK wire The split in the wire needs be located between the F 1202F Bulkhead...

Page 23: ...routed through the F 1203A Bulkhead The nav power wire splits near the F 1203A Bulkhead into the shorter WH L456 YEL RED wire and longer WH L458 YEL RED wire The split in the wire needs to be located...

Page 24: ...t in Figure 1 Step 5 Insert the F 4 DTX S Elbow s end with female pipe thread into the grommet from below as shown in Figure 1 Attach the 101690 000 sensor into the elbow from above using a small amou...

Page 25: ...ed out in Figure 1 to the cut WH K47 ORN wire coming from the spade connector and the wire coming from the ES 00165 Starter Relay Protection Diode Crimp the remaining cut WH K47 ORN wire into the othe...

Page 26: ...AN426AD3 4 6 PL F 00030 NOTE This page only applies if installing the AV GARMIN SL40 Com Radio Step 1 Remove the hatched areas from the F 00030 SkyView Reinf Angle as shown in Figure 2 Attach the Skyv...

Page 27: ...p 26 for the WH RV12 APDC Autopilot Disconnect that are still attached to the fuselage Crimp ES 00006 Molex Sockets to the end of each of autopilot disconnect wires Insert each wire into a ES 00007 Mo...

Page 28: ...r wiring harness through a snap bushing in the com support bracket Step 3 Install the WH RV12 EGT Exhaust Gas Temp Wiring Harness to the SV EMS 220 Engine Monitoring Module as shown in Figure 1 Step 4...

Page 29: ...f the potentiometer is turned past the end of its travel The four screws that attach the AV 50000A Control Module to the F 1202B Panel Base provide a ground connection Do not power up the electrical s...

Page 30: ...ce turning the potentiometers that control the Aux 1 L and Aux 1 R levels Become familiar with the feel when tool is actually engaging the potentiometers and changing the output volume Notice that a v...

Page 31: ...el Sheet labels on the left center and right instrument panel sections as shown in Figure 1 A piece of narrow masking tape placed below the transponder makes alignment of the throttle choke and cabin...

Page 32: ...tion has not been provided in the SkyView update kit and must be purchased separately Step 1 Make a cutout in the upper F 00023 SV Center Inst Panel Overlay using the template given in Figure 1 This c...

Page 33: ...page has been added for builder convenience only Step 1 The Garmin 295 through 496 series GPS has been discontinued from production Van s Aircraft will no longer produce the F 1201Z Retaining Plate an...

Page 34: ...with d sub pin and the shield wire from Step 2 into one end of a splice as shown in Figure 1 Crimp the black wire going to the Garmin Power Data Cable Connector into the other end of the splice Inser...

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