Vanguard B) Owner'S Operation And Installation Manual Download Page 12

12

105539

DIRECT-VENT FIREPLACE (NATURAL/PROPANE/LP)

®

4.

Connect a section of pipe and extend
up through the hole.

Note:

 If an offset is needed to avoid

obstructions, you must support the vent
pipe every 3 feet. Use wall straps for
this purpose (see Figure 22). Whenever
possible, use 45

°

 elbows instead of 90

°

elbows. The 45

°

 elbow offers less re-

striction to the flow of the flue gases
and intake air.

5.

Place the flashing over the pipe
section(s) extending through the roof.
Secure the base of the flashing to the
roof and framing with roofing nails. Be
sure roofing material overlaps the top
edge of the flashing as shown in Figure
22. There must be a 1" clearance from
the vent pipe to combustible materials.

6.

Continue to add pipe sections until the
height of the vent cap meets the mini-
mum building code requirements de-
scribed in Figure 9 on page 6.

 Note

: You

must increase vent height for steep roof
pitches. Nearby trees, adjoining rooflines,
steep pitched roofs, and other similar fac-
tors may cause poor draft or down-draft-
ing in high winds. Increasing the vent
height may solve this problem.

7.

Twist-lock the vent cap onto the last
section of vent pipe and seal outer pipe
connection with high temperature sili-
cone sealant as specified in the second
warning on page 7.

Note:

 If the vent pipe passes through any

occupied areas above the first floor, including
storage spaces and closets, you must enclose
pipe. You may frame and sheetrock the enclo-
sure with standard construction material. Make
sure and meet the minimum allowable clear-
ances to combustibles. Do not fill any of the
required air spaces with insulation.

Cathedral Ceiling Installation

1.

Remove shingles or other roof cover-
ing as necessary to cut the rectangular
hole for the support box. Mark the out-
line of the cathedral ceiling support box
on the roof sheathing using the locat-
ing hole as a center point.

2.

Cut the hole 1/8" larger than the sup-
port box outline (see Figure 24, page 13).

INSTALLATION FOR VERTI-
CAL TERMINATION

1.

Determine the route your vertical vent-
ing will take. If ceiling joists, roof
rafters, or other framing will obstruct
the venting system, consider an offset
(see Figure 22) to avoid cutting
loadbearing members. 

Note:

 Pay spe-

cial attention to these installation in-
structions for required clearances (air
space) to combustibles when passing
through ceilings, walls, roofs, enclo-
sures, attic rafters, etc. Do not pack air
spaces with insulation. Also note maxi-
mum vertical rise of the venting sys-
tem and any maximum horizontal off-
set limitations. Offsets must fall within
the parameters shown in Figure 9 on
page 6.

2.

Set the fireplace in desired location.
Drop a plumb line down from the ceil-
ing to the position of the fireplace exit
flue. Mark the center point where the
vent will penetrate the ceiling. Drill a
small locating hole at this point.

Drop a plumb line from the inside of
the roof to the locating hole in the ceil-
ing. Mark the center point where the
vent will penetrate the roof. Drill a
small locating hole at this point.

Flat Ceiling Installation

1.

Cut a 10" square hole in the ceiling us-
ing the locating hole as a center point.
The opening should be framed to
10"x10" (254mm x 254mm) inside di-
mensions, as shown in Figure 13 on
page 9 using framing lumber the same
size as the ceiling joists. If the area
above the ceiling is an insulated ceil-
ing or a room, nail firestop from the
top side. This prevents loose insulation
from falling into the required clearance
space. Otherwise, install firestop below
the framed hole. The firestop should be
installed with no less than three nails
per side (see Figure 23).

2.

Assemble the desired lengths of pipe
and elbows necessary to reach from the
fireplace flue up through the firestop.
All connections must be sealed with
high temperature silicone sealant as
specified in the second warning on page
7. Be sure all pipe and elbow connec-
tions are fully twist-locked (see Figure
12, page 9).

3.

Cut a hole in the roof using the locating
hole as a center point. (Cover any ex-
posed open vent pipes before cutting
hole in roof.) The 10"x10" hole must
be measured on the horizontal; actual
length may be larger depending on the
pitch of the roof. There must be a 1"
clearance from the vent pipe to combus-
tible materials. Frame the opening as
shown in Figure 13 on page 9.

VENTING
INSTALLATION

Continued

Figure 22 - Offset with Wall Strap and 45

°

Elbows

45

°

 Elbow

Wall Strap

Roof
Flashing

Ceiling Firestop

Figure 23 - Installing Firestop

If area above is not a room, install
firestop below framed hole.

If area above is a room, install firestop
above framed hole.

Summary of Contents for B)

Page 1: ...ocedures For as sistanceoradditionalinformation consult a qualified installer ser vice agency or the gas supplier This appliance may be installed in an aftermarket manufactured mobile home where not p...

Page 2: ...This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electri cal Code ANS NFPA 70 or the Cana dian Electrical C...

Page 3: ...BDV Series Figure 2 Vanguard Direct Vent Fireplace DDV Series Glass Door Assembly Blower Adjustment Optional Installation ON OFF Switch Piezo Ignitor Valve Burner Pilot Assembly Log Set Grate Assembly...

Page 4: ...um 1 clearance to combustibles 37 1 2 41 1 2 34 3 4 36 3 4 20 Vertical Termination 19 Horizontal Termination Note Where two numbers are given the top number is exclusive to the 37 Fireplace and the bo...

Page 5: ...d or Simpson Dura Vent GS venting components or kits spe cifically approved for this fireplace Minimum clearance between vent pipes and combustible materials is 1 25 mm except where stated otherwise C...

Page 6: ...side walk or a paved driveway located on public property 84 inches 2133mm minimum M clearance under veranda porch deck 12 inches 305mm minimum N clearance above a roof shall extend a minimum of 24 inc...

Page 7: ...proper length of vent pipe for the type of termination you choose It is also important to note the wall thickness For Horizontal Termination Select the amount of vertical rise desired The horizon tal...

Page 8: ...ation of pipe and el bows to the appliance adaptor with pipe seams oriented towards the wall or floor Twist lock Procedure The female ends of the pipes and fittings have four locking lugs indentations...

Page 9: ...ap Position the vent cap in the center of the 7 1 2 or 10 hole on the exterior wall with the arrow on the vent cap pointing up Insure proper clearance of 1 to combustibles is maintained At tach the ve...

Page 10: ...orner installation UP Horizontal Venting See information in Figure 18 for Vertical V and Horizontal H maximums and minimums The same amounts apply for flexible venting Note Figure 17 applies to rigid...

Page 11: ...max 8 min 8 min 20 max 20 max 8 max 20 max Venting with Two 90 Elbows Vertical V Horizontal H1 Horizontal H2 5 min 6 max 6 min 12 max 7 min 18 max 8 min 20 max 20 max 20 max Figure 20 Horizontal Termi...

Page 12: ...e Pay spe cial attention to these installation in structions for required clearances air space to combustibles when passing through ceilings walls roofs enclo sures attic rafters etc Do not pack air s...

Page 13: ...using a level Temporarily tack the support box in place through the inside walls and into the roof sheathing 4 Using tin snips cut the supportbox from the top corners down to the roofline and fold th...

Page 14: ...INSTALLATION Continued Venting with Two 90 Elbows Vertical V1 Horizontal H 5 min 6 max 6 min 12 max 7 min 18 max 8 min 20 max Note Vertical V1 Vertical V2 20 max Figure 28 Vertical Rigid Venting Conf...

Page 15: ...le Gal vanized Pipe 7 12 Firestop Support Roof Flashing RTV Silicone Vertical Termination and 26 screws D1000 7 x 12 Galvanized Coaxial Pipe 6 pcs D1010 7 x 24 Galvanized Coaxial Pipe 6 pcs D1020 7 x...

Page 16: ...you may run system scirculatingblowerwhile using heater This will help circu late the heat throughout the house In the event of a power outage you can use this heater as your primary heat source WARNI...

Page 17: ...right side see Figure 34 Route power cord through both plastic bushing s and plug the power cord into a properly grounded 3 prong wall receptacle near the firebox b If your fireplace system installati...

Page 18: ...tive to test gauge connection Pur chase the A G A design certified manual shutoff valve from your dealer WARNING A qualified ser vice person must connect fire place to gas supply Follow all local code...

Page 19: ...rough one of the access holes on side of fireplace 3 Attach a 45 flare union gas connector to flexible gas line from gas supply see Figure 37 Connect flare union to flex ible gas line attached to gas...

Page 20: ...ve see Fig ure 38 2 Open propane LPsupply tank valve for propane LPfireplace or main gas valve located on or near gas meter for natu ral gas fireplace 3 Make sure control knob of fireplace is in the O...

Page 21: ...ard off of the lower bracket see Figure 42 4 To replace glass door follow the above instructions in reverse FIREPLACE INSTALLATION Continued Figure 42 Removing Replacing Glass Door Continued Figure 41...

Page 22: ...e firebox see Figure 43 4 Slide the left retainer bracket against the left side brick panel Loosely se cure the bracket screw This secures the left side brick panel 5 Install the right brick panel usi...

Page 23: ...s instructed Do not modify logs Only use logs supplied with fireplace Removeglassdoor SeeRemoving Replacing GlassDoor page21 Installlogsaccordingto instructions for fireplace model numbers Fireplace M...

Page 24: ...see Figure 51 3 Place log 3 crossover assembly onto the front right pin on front burner with the crossover log resting in notch on back log see Figure 52 4 Place lava rock along sides and front of fir...

Page 25: ...ing 8 Turn gas control knob counterclock wise to PILOT 9 Push in gas control knob all the way and hold Immediately light the pi lot by repeatedly depressing the piezo spark ignitor until a flame appea...

Page 26: ...e the louver panel Both the GA3700 manual blower and the DA3610T thermostatically controlled blower have an ON setting and an OFF setting The blower will only run when the switch is in the ON position...

Page 27: ...d Check mechanical supports such as wall straps for rigidity WARNING Turn off fireplace and let cool before cleaning CAUTION Youmustkeepcon trol areas burners and circulat ing air passageways of firep...

Page 28: ...mocouple connection loose at con trol valve 6 Thermocouple damaged 7 Control valve damaged REMEDY 1 Reconnect ignitor cable 2 Free ignitor cable if pinched by any metal or tubing Keep ignitor cable dr...

Page 29: ...om line Have gas line checked by local pro pane LP or natural gas company 3 Clean burner see Cleaning and Maintenance page 27 or replace burner orifice 1 Adjust the log set so that the flame does not...

Page 30: ...og placement 2 Air holes at burner inlet blocked 3 Burner flame holes blocked OBSERVED PROBLEM Fireplace produces unwanted odors Fireplace shuts off in use Gas odor even when control knob is in OFF po...

Page 31: ...ng controls Wiringerrorscancause improper and dangerous opera tion Verify proper operation af ter servicing Note Use only original replacement parts Thiswillprotectyourwarrantycoveragefor parts replac...

Page 32: ...c Minimum Inlet Supply Pressure 4 5 w c 11 0 w c 4 5 w c 11 0 w c Dimension Inches mm HxWxD Fireplace 33 x 37 x 18 1 2 33 x 37 x 18 1 2 35 x 41 x 18 1 2 35 x 41 x 18 1 2 838 x 940 x 470mm 838 x 940 x...

Page 33: ...al quick and easy They are designed to go at the top and bottom of the glass door on BDV units Note Remove the plastic film covering on strips before installing on fireplace BRICK LINER D8037A 37 D804...

Page 34: ...3 4 6 7 7 8 9 10 11 Included in Hardware Pack 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 42 34 3 34 2 34 4 34 1 35 36 35 37 38 5 5 5 50 51 39 45 46 35 47 48 49 44 6 41 40 43...

Page 35: ...4502 01 Ignitor Screw 1 24 104503 01 Ignitor Wire 1 25 104504 01 Burner 1 26 104506 01 Orifice 37 1 104506 03 Orifice 41 1 27 104507 01 Brass Elbow 1 28 104508 01 Brass Fitting 2 29 104509 01 Aluminum...

Page 36: ...STRATED PARTS BREAKDOWN BDV37P A B BDV41P A B 1 2 3 4 6 7 7 8 9 10 11 Included in Hardware Pack 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 42 34 3 34 2 34 4 34 1 35 36 35 37...

Page 37: ...23 104502 01 Ignitor Screw 1 24 104503 01 Ignitor Wire 1 25 104504 02 Burner 1 26 104506 02 Orifice 37 1 104506 04 Orifice 41 1 27 104507 01 Brass Elbow 1 28 104508 01 Brass Fitting 2 29 104509 01 Alu...

Page 38: ...KDOWN DDV37N A B DDV41N A B 1 2 3 4 5 5 5 6 6 5 6 7 7 8 9 10 11 Included in Hardware Pack 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37 38 47 39 1 39 2 39 3 40 40 40...

Page 39: ...r Natural 37 1 104505 01 Rear Burner Natural 41 1 27 104488 01 Burner Manifold 1 28 104489 01 Burner Gasket 1 29 104506 04 Orifice 37 1 104506 05 Orifice 41 1 30 104506 05 Orifice 1 31 104507 01 Brass...

Page 40: ...7 7 8 9 10 11 Included in Hardware Pack 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37 38 47 39 1 39 2 39 3 40 40 40 41 55 54 55 54 59 6 59 56 57 58 55 46 49 45 6 33...

Page 41: ...Rear Burner LP 41 1 27 104488 02 Burner Manifold 1 28 104489 01 Burner Gasket 1 29 104506 07 Orifice 37 1 104506 15 Orifice 41 1 30 104506 06 Orifice 37 1 104506 09 Orifice 41 1 31 104507 01 Brass El...

Page 42: ...sts related to repairing a defective heater will be the responsibility of the owner TOTHEFULLEXTENTALLOWEDBYTHELAWOFTHEJURISDICTIONTHATGOVERNSTHESALEOFTHEPRODUCT THISEXPRESS WARRANTYEXCLUDESANYANDALLO...

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