Valor COSYFLAME TURBOCHIM 528 Installer'S Manual Download Page 2

Page: 2 / 29

This Installer Guide gives sufficient details to enable the appliance to be installed
and maintained. If further information is required, our

Valor AdviceLine

will

be pleased to help.

Please telephone 0345 626341

(Local call rates apply)

P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r

This appliance is for use with natural gas (G20)

This appliance is for use in the United Kingdom

(GB) and the Republic of Ireland (IE) only.

Summary of Contents for COSYFLAME TURBOCHIM 528

Page 1: ...HIM M O D E L 5 2 8 VALOR SECRET TURBOCHIM M O D E L 5 2 7 HEARTHMASTER M O D E L 5 2 7 w R e a r F a n F l u e d I n s e t G a s F i r e s w i t h L i v e F u e l E f f e c t I N S T A L L E R G U I...

Page 2: ...d our Valor AdviceLine will be pleased to help Please telephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r This appliance is for...

Page 3: ...r unit 17 Electrical test 18 Terminal guarding 18 PART 7 GAS SUPPLY INSTALLATION 19 Preliminary Burner Checks 19 Check Reference Pressure 20 PART 8 FITTING THE CERAMICS 20 PART 9 CHECKS 22 Recheck Con...

Page 4: ...ring Regulations BS7671 In the United Kingdom the installation must also be in accordance with a All the relevant parts of local regulations b The current edition of the Building Regulations issued by...

Page 5: ...be removed from the area covered by the metal outer surround of the appliance We suggest that the actual surround is used as a template to mark the area for combustible cladding removal The appliance...

Page 6: ...rojection outwards from wall 55mm Fig 2 Allowable Terminal Positions A fan powered flue system tends to depressurise the room containing the appliance Normally no additional ventilation should be requ...

Page 7: ...ntact with people near the building or be subject to damage Even if the regulations do not demand it we recommend that the guard is fitted to prevent damage or blockage of the flue system by leaves et...

Page 8: ...tion 205mm when sited outside wall 55mm when recessed in outer wall P 285mm R Flue tube diameter 125mm S Terminal guard projection 305mm T 355mm V Recess width 390mm min 425mm max W Recess depth 140mm...

Page 9: ...d pressure switch loom 2 Rolls aluminium tape Fig 4 Appliance units 1 Nut olive for 8mm inlet pipe 1 Retention kit 4 wall plugs 4 eye bolts 2 tension adjusters and two cable assemblies 10 Wall plugs 1...

Page 10: ...izes as close to the minimum dimensions as possible in order to minimise the sealing required Make sure that the or any electrical wiring piping etc in the wall is not affected when cutting the instal...

Page 11: ...removing the masonry and clearing debris If the cavity has loose fill e g granular insulation material pack the edges of the opening with Rockwool as you proceed to hold back the insulating material...

Page 12: ...meter circle for the flue hole Chisel out the area marked It may be necessary to make good both the internal and external wall faces To achieve a neat finish and to make any future removal of the flue...

Page 13: ...n the flue hole to ensure that there is adequate clearance for both the flue tube and the electrical loom A trial installation of both is recommended The groove should be cut in the lower left hand si...

Page 14: ...ng method is to be used in which case tape up after cables are in position Now connect the wiring loom at the firebox end the eight pin connector is located on the lower left hand side of the applianc...

Page 15: ...lts Return the cables through the holes provided at the lower back of the firebox Assemble adjusters and tension as in figure 17 Securing firebox to wall using fixing brackets Loose assemble the two f...

Page 16: ...ted in the flue pipe Ensure the box is firmly located and correctly aligned against the wall and mark off the four screw fixing positions on the wall Remove the fanbox Drill at the market positions fo...

Page 17: ...loom now connected the enclosure can be replaced as shown in figure 24 Locate the cable loom earth tags and secure to the fan box earth stud using the M4 nut and shakeproof washer supplied Connect the...

Page 18: ...n approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds The unit includes a blocked flue sensor system To check its operation i Switch t...

Page 19: ...ut Release the on switch The fan should continue to run Depress the control knob and turn anticlockwise partially towards the PILOT IGN position until some resistance is felt Keep depressed at this po...

Page 20: ...ition and test around the sealing screw for gas soundness with a suitable leak detection fluid Do not use leak detection sprays on this appliance Sprays may affect the operation of electrical componen...

Page 21: ...her coals are installed Place four of the medium size coals in the four valleys of the front coal Place the left side coal so that the customer will be able to see the pilot flame See figures 37 and 3...

Page 22: ...ible When pilot ignition has been achieved keep the control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain ali...

Page 23: ...nue with the installation If the test is not satisfactory Disconnect the appliance and seek expert advice If any other non sealed gas appliances are installed in connecting rooms check to ensure that...

Page 24: ...liance has a flame failure spillage monitoring system Point out the explanation of this system shown in the owner s guide under Operating the Fire Advise that if the fire goes out for any reason wait...

Page 25: ...e of the plaque must touch the inside edge of the retaining flange at the left side of the burner well Place the new right hand plaque in position Fit a new centre gasket between the plaques If there...

Page 26: ...nit clear To separate the tap from the solenoid detach the solenoid unit at the gas tap end Replace in the reverse order To Remove The Piezo Generator Remove the gas tap FSD solenoid unit as described...

Page 27: ...connector at the fan motor casing Withdraw the fan unit from the fan box taking care not to snag or damage the wiring loom See figure 52 Replace in reverse order To remove the pressure switch Access t...

Page 28: ...360 1 545959 D Gas tap spark generator 1 545969 E Spark generator 1 521069 F Control knob 1 545979 G Pilot unit 1 545949 H Solenoid valve 1 559719 J Burner plaque gasket set 1 545989 K On switch 1 55...

Page 29: ...t Standards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company A...