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6    

Safety

Use of Personal Protective Equipment

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People working in areas where there are potential electrical hazards must use, personal protective equip-
ment that is appropriate for the specific parts of the body to be protected and for the work to be performed. 
Refer to U.S. Occupational Safety & Health Administration (OSHA) Regulations (Standards - 29 CFR) 
Safeguards for personnel protection. - 1910.335, or applicable national, state or local regulations, for ad-
ditional information.

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Personal protective equipment must be maintained in a safe, reliable condition and periodically inspected 
or tested.

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Protective shields, protective barriers, or insulating materials must be used to protect each person from 
shock, burns, or other electrically related injuries while that person is working near exposed energized 
parts which might be accidentally contacted or where dangerous electric heating or arcing might occur. 
When normally enclosed live parts are exposed for maintenance or repair, they must be guarded to protect 
unqualified persons from contact with the live parts.

• 

Safety signs and tags. Safety signs, safety symbols, or accident prevention tags must be used where neces-
sary to warn people about electrical hazards which may endanger them.

Conductive Materials and Equipment

Materials and equipment that may conduct electricity must be handled in a way that will prevent them from 
contacting energized power lines, exposed conductors or circuit parts.
• 

When handling long conductive objects (such as but not limited to truss rods, pipes, angles and ladders) in 
areas with energized power lines, exposed conductors or circuit parts, work practices (such as the use of 
insulation, guarding, and material handling techniques) must be used to minimize the hazard. 

• 

Portable ladders must have non-conductive side rails.

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Do not wear conductive articles of jewelry and clothing (such as but not limited to watch bands, bracelets, 
rings, key chains, necklaces, metalized aprons, cloth with conductive thread, or metal headgear) that could 
come in contact with energized power lines, exposed conductors or circuit parts.

Fall Protection

Identify potential fall hazards and determine if fall protection equipment is appropriate for the task, before begin-
ning the work. Pay attention to hazards associated with routine and non-routine tasks. Inspect fall protection 
equipment (harnesses, lanyards) and devices (guardrails, tie-off points) before each use. Use fall protection 
equipment if required for the job. Be sure the fall protection equipment is right for the task, fits properly, and is in 
good condition. Refer to U.S. Occupational Safety & Health Administration (OSHA) Regulations Standards - 29 
CFR 1926.500, 1926.501 and 1926.502, or applicable national, state or local regulations for more information. 
• 

When using scaffolds, make sure there is proper access, full planking, stable footing, and guard railing.

• 

When using a boom lift, keep feet firmly on the platform of a boom lift, use fall protection equipment tied-off 
at all times to the guardrail or tie-off point.

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When using a ladder, make sure the ladder is non-conductive and the correct size for the task. Read the 
ladder user instructions and be sure the ladder is in good condition. Make sure ladder is set on stable footing 
and at the correct angle.

Summary of Contents for Bender160

Page 1: ...Bender160 Owner s Manual Supplement 0998322_C Bender160 Owner s Manual Supplement 2019 Valmont Industries Inc Valley NE 68064 USA All rights reserved www valleyirrigation com...

Page 2: ...2...

Page 3: ...Sequence of Lockout 9 Restoring Equipment to Service 9 Operate Safely 10 Safety Decals 14 Overview Bender160 Components 19 Bender160 Swivel 19 Bender160 Box 19 Junction Tower Box 19 Fixed Pipe 19 Swi...

Page 4: ...lication was approved for printing Valmont Industries Inc reserves the right to change specification or design at any time without notice and without incurring any obligation Specifications are applic...

Page 5: ...damage the equipment Safety Messages Safety messages in this manual are preceded by the hazard symbol and one of three words danger warning or caution These messages alert you to potential hazards tha...

Page 6: ...angles and ladders in areas with energized power lines exposed conductors or circuit parts work practices such as the use of insulation guarding and material handling techniques must be used to minimi...

Page 7: ...n Equipment near Airports and Crop Dusting Aircraft If any part of the irrigation machine comes within 3200 ft 975 m of an airport runway especially the ap proach ends of the runway additional warning...

Page 8: ...tal conditions will increase the possibility of electrocution and require additional consideration Transmitter towers can induce the equipment or materials being handled with an electrical charge Befo...

Page 9: ...etc 4 De activate the energy isolating device s so that the machine or equipment is isolated from the energy source s 5 Lock out the energy isolating device s with assigned individual lock s 6 Stored...

Page 10: ...and what to do in case of emergencies EMERGENCY STOPPING The machine can be stopped at any time at any tower by turning the disconnect switch located underneath the tower box to the OFF position Refer...

Page 11: ...re 11 2 CAUTION QUALIFIED SERVICE PERSONNEL If you do not understand electricity or other parts of the machine have qualified service personnel perform any hazardous repairs or maintenance CAUTION GUA...

Page 12: ...RESULTING IN SEVERE INJURY DO NOT SERVICE THE MACHINE UNTIL THE MAIN DISCONNECT IS LOCKED IN THE OFF POSITION ALWAYS REPLACE DRIVE SHAFT SHIELDS AF TER SERVICING DRIVE SHAFT SHIELDS MUST ALWAYS BE IN...

Page 13: ...ediately discontinue use and adjust the shutoff setting or call your Valley dealer to repair the end gun shut off mechanism CAUTION PART CIRCLE OPERATION SAFETY If the machine reverses direction at a...

Page 14: ...Danger Warning and Caution decals appear in various locations on a Valley irrigation machine You MUST familiarize yourself and other operators with these safety decals For replacement of any decal con...

Page 15: ...10 EGSO Roller Angle 1780562 11 1 4 x 1 Cap Screw 0161056 12 1 4 Lock Nut 0133008 13 5 16 x 1 1 4 Cap Screw 0161051 14 1 2 Hex Nut 0131015 15 5 16 x 3 4 Cap Screw 0161076 16 EGSO SIS Control Box UL 1...

Page 16: ...become entangled resulting in severe injury Do not service until machine is locked in the off position Always replace drive shaft shield after servicing Drive Shaft Starts Without Warning DANGER Do no...

Page 17: ...17 Safety Safety Decals Continued...

Page 18: ...18 Safety...

Page 19: ...vent that the machine does not stop at the end of field stop This switch has to be field adjusted and set Junction Tower Box The junction tower box is used to allow extra span cable during bend mode S...

Page 20: ...cts the end of field barricade If the auto reverse option is installed the operator can choose to either have the system stop or automatically reverse its direction of travel and continue to run once...

Page 21: ...IDE BUT TON TO WALK THE MACHINE OFF OF THE BARRICADE STRUCTURAL DAMAGE MAY RESULT SOIL MAY BUILD UP IN THE WHEEL TRACK RESULTING IN A RAMP EFFECT ALLOW ING THE ACTUATOR ARM TO GO OVER THE BARRICADES R...

Page 22: ...22 Overview...

Page 23: ...ain Service Disconnect Switch from public power to the control panel See Figure 23 1 Control Panel Main Disconnect Switch See Figure 23 1 Any Tower Box Disconnect Switch See Figure 23 1 3 1 2 Figure 2...

Page 24: ...e unit for machines exceeding 1500 ft or 10 spans beyond the bender drive unit 3 wheel base beams are allowed on all drive units The following options are not allowed at or beyond the bender drive uni...

Page 25: ...er service disconnect to the irrigation machine See Figure 25 1 FILL OUT the blue OSHA safety color code tag and attach to the disconnect after locking See Figure 25 1 2 SHUT OFF and lock the control...

Page 26: ...hose clamps See Figure 26 2 Contact your local Valley dealer if you have any questions about replacing the 6 in hose Female Swivel Gasket Replace ment Follow the steps below to replace the pierce gas...

Page 27: ...ime establish a regular preventative maintenance program using the recommended maintenance charts in this section If replacement parts are needed use only genuine Valley parts 1 Figure 27 1 1 Ball Mou...

Page 28: ...ld stop has not been engaged Call your Valley dealer Machine is running out of alignment A bow in the machine while running in straight mode is normal Call your Valley dealer End gun fails to come on...

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