Valco baby Heat Rite 60 Owner'S Manual And Instructions Download Page 8

1. Read all safety precautions and follow VAL-CO

recommendations when installing this heater.  If

during the installation or relocating of heater, you

suspect that a part is damaged or defective, call a

qualified service agency for repair or replacement.

2. Make sure the heater is properly positioned before use

and is hung level.  Observe and obey all minimum safe

distances of the heater to the nearest combustible

materials.  Minimum safe distances are given on the

heater nameplate and on page 4 of this manual.

3. The heater must have the proper gas regulator

installed for the application.  A regulator must be

connected to the gas supply so that gas pressure at

the inlet to the gas valve is regulated within the range

specified on the dataplate at all times.  Contact your

gas supplier, or VAL-CO if you have any questions.

4. The heater’s gas regulator (with pressure relief valve)

should be installed outside of building.  Any

regulators inside the buildings must be properly

vented to the outside.  Local, state and national

codes always apply to regulator installation.  Natural

gas regulators with vent limiting device may be

mounted indoors without venting to outdoors.

5. All gas pressure regulators must be installed in strict

accordance with the manufacturer’s safety

instructions.  These instructions accompany each

regulator.

6. Insure that all accessories that ship within the heater

have been removed from inside of heater and

installed.  This pertains to air diverters, hose,

regulator, etc.

7. Make certain that a sediment trap is installed at the

gas valve inlet to prevent foreign materials (pipe

compound, pipe chips and scale) from entering the

gas valve.  Debris blown into the gas valve may cause

that valve to malfunction resulting in a serious gas

leak that could result in a possible fire or explosion

causing loss of products, building or even life.  A

properly installed sediment trap will keep foreign

materials from entering the gas valve and protect the

safe functioning of that important safety component.  

8. Any heater or appliance connected to a piping system

must have an accessible, approved manual shut off

valve installed within 6 ft. of the heater it serves.  

9. Check all connections for gas leaks using approved

gas leak detectors.  Gas leak testing is performed as

follows: 

-- Check all pipe connections, hose connections,

fittings and adapters upstream of the gas

control with approved gas leak detectors.  

-- In the event a gas leak is detected, check the

components involved for cleanliness and

proper application of pipe compound before

further tightening.  

-- Furthermore tighten the gas connections as

necessary to stop the leak.  

-- After all connections are checked and any

leaks are stopped, turn on the main burner.  

-- Stand clear while the main burner ignites to

prevent injury caused from hidden leaks that

could cause flashback.  

-- With the main burner in operation, check all

connections, hose connections, fittings and

joints as well as the gas control valve inlet and

outlet connections with approved gas leak

detectors.  

-- If a leak is detected, check the components

involved for cleanliness in the thread areas

and proper application of pipe compound

before further tightening.

-- Tighten the gas connection as necessary to

stop the leak.  

-- If necessary, replace the parts or components

involved if the leak cannot be stopped.

-- Ensure all gas leaks have been identified and

repaired before proceeding.

10. A qualified service agency must check for proper

operating gas pressure upon installation of the

heater.

WARNING

Fire oor EExplosion H

Hazard.

Can ccause pproperty ddamage, ssevere iinjury oor ddeath.

Disconnect power supply before wiring to prevent

electrical shock or equipment damage.

To avoid dangerous accumulation of fuel gas, turn off

gas supply at the appliance service valve before

starting installation, and perform gas leak test after

completion of installation.

Do not force the gas control knob.  Use only your

hand to turn the gas control knob.  Never use any

tools.  If the knob will not operate by hand, the

control should be replaced by a qualified service

technician.  Force or attempted repair may result in

fire or explosion.

7

Installation Instructions

GENERAL

WARNING

Fire aand EExplosion H

Hazard

Do not use open flame (matches, torches, candles,

etc.) in checking for gas leaks.  

Use only approved leak detectors.  

Failure to follow this warning can lead to fires or

explosions.

Fires or explosions can lead to property damage,

personal injury or loss of life.

Summary of Contents for Heat Rite 60

Page 1: ...at VAL CO thank you for your confidence in our products and welcome any suggestions or comments you may have call us at 419 678 8731 Owner s Manual and Instructions Agricultural Animal Confinement Bui...

Page 2: ...gricultural confinement building heater CAN 1 2 20 and is listed and approved for Canadian installations as a gas fired brooder CAN 1 2 21 Gas Fired Appliances for Outdoor Installation CAN CGA 2 17 Ga...

Page 3: ...perty damage or loss from fire or explosion Asphyxiation due to lack of adequate air supply or carbon monoxide poisoning Electrical shock Read this Owner s Manual before installing or using this heate...

Page 4: ...VAL CO distributor or VAL CO for assistance or if you have any questions about the use of the equipment or its application VAL CO has a policy of continuous product improvement It reserves the right t...

Page 5: ...ural Gas Gas Gas Gas M Mo od de el l Ventilation Air Required to Support Combustion Burner Manifold Pressure Electrical Supply Volts Hz Phase Amp Draw Dimensions L x W x H in inches Minimum Safe Dista...

Page 6: ...ing Symptoms of improper combustion affecting livestock can be disease lower feed conversion or death Asphyxiation Hazard Some p people c cannot s smell w well S Some p people c cannot smell t the o o...

Page 7: ...erior of the heater and it s components After external washdown do not operate this heater until it is completely dry In any event do not operate the heater for at least one hour after external washdo...

Page 8: ...within 6 ft of the heater it serves 9 Check all connections for gas leaks using approved gas leak detectors Gas leak testing is performed as follows Check all pipe connections hose connections fitting...

Page 9: ...ided in accordance with national provincial local codes of CAN CGA B149 if local code requirements do not exist CAN CGA B149 requires the building have ventilation of not less than 3 cfm per 1 000 BTU...

Page 10: ...and is hanging level Check crosswise and lengthwise 4 See Fig 3 for typical indoor installation In any animal confinement building consideration must be given to making sure the heater is located awa...

Page 11: ...thermostat to the heater Failure to follow this warning can result in electrical shock leading to personal injury or death THERMOSTAT INSTALLATION SEDIMENT TRAP ASSEMBLY NIPPLE HOSE ADAPTER TEE NIPPL...

Page 12: ...ll manual fuel supply valves and check for gas leaks using approved leak detectors 2 Open the cover of the gas control valve enclosure 3 The gas control valve incorporates a manual gas shut off featur...

Page 13: ...ther minimum heat or maximum heat When the throttle valve handle is parallel to the gas flow the valve is completely open to deliver maximum heat output Refer to Fig 7 FIG 7 The throttle valve may be...

Page 14: ...enturi ports and the throat of the casting are free of dust accumulation and the area between the heat chamber top and inside case is also free of dust c When washing with water observe and obey the W...

Page 15: ...by disconnecting the leads at the component and placing a jumper connecting the leads together Reconnect the electrical supply and open fuel supply valves If the heater lights the component is defecti...

Page 16: ...t to blower housing 2 Turn the switch assembly 90 so the paddle on the switch arm can be pulled through the oblong hole on side of fan housing 3 The replacement switch will be pre assembled to its mou...

Page 17: ...ve It should only be replaced with the PSI part number referenced in the parts listing of this owner s manual When threading the thermocouple s connector nut back into the gas control valve thread the...

Page 18: ...valve to the heater inlet 3 Open the control box 4 Brush or blow off any dust and dirt on or in the vicinity of the gas control valve B Gauge I Installation 1 Remove the inlet and outlet pressure tap...

Page 19: ...h terminals to verify contacts have opened 5 Allow the switch cool down before firmly pressing the red reset button on the switch 6 Check for electrical continuity across the switch terminals to make...

Page 20: ...f explanation of each problem Start at the diamond closest to the identified problem and proceed with each step performing whatever tests are suggested After each step or test the guide will direct th...

Page 21: ...he pilot control button fully depressed Replace pilot orifice Is there air in the gas line No No Fully depress the pilot button No No No Yes Depress pilot button to bleed off the air until pilot light...

Page 22: ...an with compressed air Do not use pointed instruments Replace pilot orifice if necessary Is pilot assembly including orifice clean Are pilot line or gas supply hose partially plugged Yes Remove and cl...

Page 23: ...ft Reset switch Determine cause of high limit tripping See Problem 7 Yes Clean out debris Check electrical connections to high limit switch and to control valve and check wires for continuity Check fo...

Page 24: ...ed to motor Do thermostat contacts open and close Perform continuity check Provide proper voltage See heater dataplate Check circuit breaker in electrical system Set thermostat above room temperature...

Page 25: ...l ight will n n ot stay l l it when m m ain burner a a nd motor a a re operating Have you checked for proper fuel use and inlet gas pressure Yes No Check for proper pressure Make sure proper fuel is b...

Page 26: ...sed proper pressure or for liquid propane in the line Check building electrical system Repair as necessary See heater dataplate for correct voltage Is proper voltage being supplied to motor Is heater...

Page 27: ...f o o f burner Has gas pressure been checked Yes No Yes Are there blockages in burner casting burner orifice or primary air inlets of casting Clean with compressed air Check for proper pressure to inl...

Page 28: ...ermocouples use a retainer clip to secure the thermocouple into the pilot bracket Make sure the thermocouple is pushed up completely into the hole so clip on thermocouple holds it securely within the...

Page 29: ...RMOSTAT NEUTRAL GROUND MOTOR HIGH LIMIT SWITCH GAS CONTROL VALVE WHITE WHITE WHITE BLACK BLACK BLACK BLACK BLACK GREEN BLACK BLACK BLACK OR RED BLACK OR RED AIR PROVING SWITCH NOT SUPPLIED ON SOME MOD...

Page 30: ...rlocked with the heater to prevent operation of the heater unless the ventilation air flow is proven by an air flow proving device The exhaust fan CFM output must equal or exceed the ventilation air t...

Page 31: ...he main burner and heating the thermocouple Pilot Safety Control Valve A gas control valve which is held open by electrical power supplied by a pilot generator and which closes automatically to shut o...

Page 32: ...Parts Identification PARTS SCHEMATIC 24 22 27 23 26 25 14 17 18 15 8 10 5 4 13 11 12 3 6 9 16 20 19 2 7 21 1 2 31...

Page 33: ...t 03420 16 Orifice Burner Propane 81017 81062 Natural Gas 81018 81149 17 Valve Throttle Propane 81678 81486 Natural Gas 81679 20144 18 Base Top 81191 80445 19 Base Bottom 81192 80582 20 Terminal Strip...

Page 34: ...e end u user Warranty is automatic if a component is found defective within 12 months of the date code marked on the part If the defect occurs more than 12 months later than the date code but within 1...

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