Val-Tex QS-5000-C Operating Manual Download

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QS-5000-C

OPERATING MANUAL

CONTENTS:

- PARTS LIST

- QS-5000-C REQUIREMENTS

- USING THE VAL-TEX #8607 AIR REGULATOR

- BEFORE OPERATING THE PUMP

- LOADING AND OPERATING THE QS-5000-C

- DETATCHING THE LUBRICATION CYLINDER

- PERIODIC MAINTENANCE FOR HYDRAULIC PUMP AND CART

- RECOMMENDED STORAGE PROCEDURES

- RECOMMENDED REPLACEMENT FLUIDS

- OPERATING INSTRUCTIONS FOR HYD. PUMP

- HYDRAULIC PUMP PARTS

- AUTHORIZED REPAIR CENTERS

- MATERIAL SAFETY DATA SHEET

Summary of Contents for QS-5000-C

Page 1: ...E OPERATING THE PUMP LOADING AND OPERATING THE QS 5000 C DETATCHING THE LUBRICATION CYLINDER PERIODIC MAINTENANCE FOR HYDRAULIC PUMP AND CART RECOMMENDED STORAGE PROCEDURES RECOMMENDED REPLACEMENT FLUIDS OPERATING INSTRUCTIONS FOR HYD PUMP HYDRAULIC PUMP PARTS AUTHORIZED REPAIR CENTERS MATERIAL SAFETY DATA SHEET ...

Page 2: ...B Lube Fitting 1 OPTIONS 2052L160 0 160 PSI Gauge 1 5035 O Shaped Sight Glass 1 5040 Hydraulic Fluid 1 Gallon 1 8607 Air Regulator 1 Delivery 8 oz 30 60 seconds Weight 153 Lbs Lube Sealant Size V P 4 PSI Rating 10 000 Overall Dimensions 46 H X 20 W X 26 L Priming Self Priming Air Hydraulic CFM Required 20 Air Pressure Required 75 100 PSI Pressure Delivered through a 10 foot hose at 100 PSI Lube Se...

Page 3: ... to prolong the life of the pump If using the Val Tex 8607 Air Regulator 1 Install 160 psi air gauge 2052L160 in one of the LP ports on the regular 2 Regulator Specifications A Regulator inlet capacity 3000 psi maximum B Output Adjustable 1 160 psi C Regulator preset at factory for 100 psi One 1 air inlet port is marked HP High Pressure Two 2 air outlet ports are marked LP Low Pressure Before Oper...

Page 4: ... the pressure has vented 9 Using the sealant cap wrench supplied 5020 1 C remove sealant cap DO NOT attempt to remove the allen screw on the side of the sealant cap at any time 10 Determine piston 5001 3 is all the way down If not replace sealant cap and proceed from step 5 above 11 When less then full capacity is required use the 16 ounce markings on the sealant cap wrench 5020 1 C and activate t...

Page 5: ...C is now ready to service your valves 21 Before removing the coupler from the valve or when the hydraulic pump is not in use release the pressure on the hydraulic pump and close relief valve 319700 on material hose 22 When the cylinder is empty the pump will begin to stall Stop the pump Please refer to step 1 Dispose of any expelled material properly Detaching the Lubrication Cylinder One of the u...

Page 6: ...lding each of the two bracket pins in place 3 Pull both of the bracket pins to disengage the cylinder from the frame 4 Carefully remove the cylinder This will now allow you to more easily load or unload the unit from your vehicle ...

Page 7: ... the need to change hydraulic fluid and clean filter assembly 29682 referred to in Form 100424 item 12 Recommended Storage Procedures Follow the steps below for proper storage when the QS 5000 C is out of service for an extended period of time 1 It is recommended to remove any product from the sealant cylinder 2 Blow the piston down to the bottom of the sealant cylinder 3 Coat the inside of the cy...

Page 8: ...HydraGard AW 46 Union Oil Company of Unax AW 46 California Western Region Union Oil Company of Unax AW 46 California Eastern Region United Refining Company Emblem AW 200 World Wide Lubricants Ltd Moly Hyd AW 225 White Bagley of Michigan Penn Mar EP Hyd Oil 225 Arthur C Withrow Company H Med AW Hyd Oil Georgia Carolina Oil Co G C Hy Press 15 International Refining Manufacturing Co Imco HL 21 The In...

Page 9: ... read and understand the following safety statements Only qualified operators should install operate adjust maintain clean repair or transport this machinery These components are designed for general use in normal environments These components are not specifically designed for lifting and moving people agri food machinery certain types of mobile machinery or special work environments such as explo...

Page 10: ...t machine for wear damage and correct function before each use Do not use machinery that is not in proper working order but repair or replace it as necessary Replace worn or damaged safety decals Modification of a product requires written Power Team authorization Use only components with the same pressure rating when assembling a system or machine Pump Do not exceed the hydraulic pressure rating n...

Page 11: ...ith a two position 3 way 4 way control valve for operating single or double acting hydraulic cylinders and requires attaching the hoses in the following manner When using a single acting cylinder attach one end of a hose to port A of valve and the end of the hose to the advance port C of the cylinder Then install a pipe plug in valve port B If the hoses are frequently connected and disconnected qu...

Page 12: ... return 2 Place the valve into the A or B position in order to pressurize the cylinder s or start the pump Remote Hand Control Tee Adapter Filter Air Hose Hydraulic Hose Coupler Coupler Union Adapter swivel connector To Hydraulic Hose And Cylinder Inline Hydraulic High Pressure Gauge Filler Vent Cap Tee Adapter Lubricator Three strand Air Hose Single acting Cylinder Air Filter Male Fitting Inline ...

Page 13: ...nect the hose end to the cylinder advance port Shift the valve to the ADVANCE position and reactivate the pump If the cylinder extends or builds pressure the pump has been successfully primed If not refer to the Trouble shooting Guide of these instructions For Remote Controlled Pumps Depress the AND buttons on the remote hand control simultaneously and allow the pump to cycle for approximately fif...

Page 14: ... plate A maximum hydraulic pressure reading should be obtained if air pressure is approximately 100 PSI 7 BAR 3 Cycle the system several times by manually shifting the 3 way 4 way valve if so equipped or the remote valve if so equipped Set the air regulator to obtain the desired hydraulic pressure When decreasing pressure shift the valve after each adjustment before measuring actual hydraulic pres...

Page 15: ...fter every 10 hours of use Drain and replenish the reservoir with Power Team hydraulic fluid after every 300 hours of use approximately For pumps with a 105 cubic inch 1 7 l reservoir capacity The fluid level should be 1 2 inch 12 7 mm from the filler vent cap with all cylinders retracted For pumps with a 2 gallon 7 6 l reservoir capacity The fluid level should be 1 3 4 inch 44 5 mm from the fille...

Page 16: ...0 hours ACCESSORIES Gauges and accessories may not be included with the pump However a hydraulic gauge is strongly recommended whenever the pump is used WARNING The gauge must be of the proper rating for the pressure used Use only Power Team approved accessories hydraulic fluid and repair parts Installing An In line Air Pressure Gauge 1 Remove the male fitting from the air filter and install a tee...

Page 17: ...ot primed 3 Fluid intake filter contaminated 1 Inadequate air supply a Check air input supply b Contamination check air side of pump plugged air inlet screen 2 Hydraulic failure a Check the fluid inlet filter for contamination b Air in hydraulic system 1 Check the air supply 2 Pressure regulator improperly adjusted if so equipped 1 Check the hydraulic connections and other system components for le...

Page 18: ... 0051 Japan Tel 81 45 562 7700 FAX 81 45 562 7800 KOREA So Anyang P O Box 50 Kyounggi Do Korea 430 600 Tel 82 31 391 0209 FAX 82 31 396 5373 E mail ptkor hitel net UNITED STATES SPX Corporation Fluid Power 5885 11th Street Rockford IL 61109 3699 USA Telephone 1 815 874 5556 FAX 1 815 874 7853 Cust Service Order Entry Tel 1 800 541 1418 FAX 1 800 288 7031 E mail pwrteam fluidpower spx com Technical...

Page 19: ...56 203641 OTC 203641 PF APPLICATION OF EC COUNCIL DIRECTIVE S 89 392 EEC as amended by 91 368 EEC 93 44 EEC and 93 68 EEC STANDARD S TO WHICH CONFORMITY IS DECLARED EN292 1 and EN292 2 I the undersigned hereby declare that the equipment specified above conforms to the above European Communities Directive s and Standard s This product is not to be put into service until the machine has been declare...

Page 20: ...200 PA6 PA6 AMH PA6 AW PA6 AERO PA6 AUTO PA6 BEST PA6 CB PA6 CMS PA6 HUNT PA6 HUTH PA6 HYDRA PA6 KJ PA6 LUAM PA6 LUKAS PA6 NT PA6 PFAFF PA6 PRO PA6 SEAL PA6 TAL PA6 2 PA6 2 CM PA6 2E PA6 2N PA6 2V PA6 2 FS LR PA6A PA6AM PA6AUTO ROBOT PA6E PA6FACOM PA6M PA6M CAR PA6M CHIEF PA6M DE STA CO PA6M DK PA6M PF PA6M PFAFF PA6M PL PA6M ROM 1U 7545 203641 PF 58430 70130 Y12 PA6M DES 50 910301 910303 Litho in...

Page 21: ...O PA6 AMH PA6 AUTO PA6 BEST PA6 CB PA6 HUTH PA6A PA6AUTO ROBOT PA6 NT PA6 PRO PA6 LUKAS PA6 PFAFF 1U 7545 PA6 TAL PA6 SS PA6 AW 41300WH2 1 Reservoir Metal For PA6 HYDRA PA6AM PA6M PA6M CHIEF PA6M WCI PA6M DE STA CO PA6M DES 50 PA6M PL PA6M CAR 910301 910303 58430 PA6 SEAL PA6M DK 350887OR7 1 Reservoir For PA6M ROM 61368 1 Reservoir For IMT200 62007 1 Reservoir For PA6 HUNT 41300RE2 1 Reservoir For...

Page 22: ...232 1 Plug Fitting 3 8 PTF For PA6 LUAM Note Apply Thread sealant 212836 1 Decal For 910301 215951 2 Screws 1 4 20 X 3 4 For PA6 HUNT 250707 1 Quick Coupler For IMT200 251617 1 Quick Coupler For IMT200 39910 1 Rubber Hose 8 For IMT200 252024 1 Serial Number Decal PFAFF For PA6 PFAFF 253522 1 Serial Number Decal PFAFF For PA6M PFAFF 39910 1 Hydraulic Hose For PA6M 1 STEL 25599 1 Male Hose Half Coup...

Page 23: ... 22 23 23 24 25 26 27 16 9 10 11 12 28 29 TOP END VIEWS ALTERNATE END VIEWS Parts List Form No 101652 Back sheet 2 of 6 Note These views may not be exact representations of your pump due to the variation of pumps listed but all parts have been accounted for and are in this parts list To Parts List ...

Page 24: ...6 HUNT PA6M PL 58579 1 Release Valve Body For PA6M CHIEF PA6 TAL PA6M PL 58817 1 Release Valve Body For PA6 HUNT 58858 1 Release Valve Body For PA6M ROM 8 11127 1 Pressure Plug 3 8 NPTF For all except PA6 KJ PA6 HUNT PA6 SS 11048 1 Plug Fitting 1 8 NPTF For PA6 HUNT 12203 1 Straight Fitting 3 8 NPTF For PA6 HUNT 252343 1 Plug Fitting 1 4 BSP For PA6M ROM 9 251689 1 Breather Filler Cap 10 10273 1 O...

Page 25: ...E PA6E 13270 1 Plastic Cap For PA6 HUNT 16023 1 Cable Clamp For PA6 HUNT 212830 1 Caution Decal For 910301 910303 253283 1 Name Plate For PA6FACOM 10474 1 90 Elbow Fitting 3 8 NPTF For PA6 LUKAS 11127 1 Plug Fitting 3 8 NPTF For PA6 LUKAS Part numbers marked with an asterisk are contained in a Repair Kit see sheet 6 of 6 for individual repair kit information Refer to any operating instructions inc...

Page 26: ...42 43 44 45 46 47 48 49 50 51 31 Detail B 1 For PA6 BEST PA6 HUNT PA6M DK 52 53 54 55 DETAIL B BASIC PUMP ASSEMBLY Parts List Form No 101652 Sheet No 4 of 6 Rev 35 Date 29 Mar 2001 Note These views may not be exact representations of your pump due to the variation of pumps listed but all parts have been accounted for and are in this parts list To Parts List ...

Page 27: ...1 Steel Ball 9 32 Dia For all except PA6M 2 PA6 2 PA6 2E PA6 2N PA6 2V PA6 2 FS LR 10423 2 Steel Ball 9 32 Dia For PA6M 2 PA6 2 PA6 2E PA6 2N PA6 2V PA6 2 FS LR 20 Relief Valve When ordering a replacement relief valve refer to stamped number on the outside of the relief valve See note below Apply loctite 592 Power Team 905516 or equiv torque to 150 170 in lbs 21 45278 1 Piston Cylinder Torque to 9...

Page 28: ...ve For PA6 BEST PA6 HUNT PA6M DK 54 214596 1 Filter Disc For PA6 BEST PA6 HUNT PA6M DK 55 12201 1 Internal Retaining Ring 3 8 Shaft For PA6 BEST PA6 HUNT PA6M DK PARTS INCLUDED BUT NOT SHOWN 14972 1 Plug Fitting 1 4 PTF Replaces air pressure valve parts For PA6 TAL Item Part No Item Part No No No Req d Description No No Req d Description DETAIL A 1 Part numbers marked with an asterisk are containe...

Page 29: ...er 5 214586 1 Retaining Ring 63 x 015 Item Part No No No Req d Description 1 2 3 5 4 FILTER ADAPTER ASSEMBLY BEFORE 6 1 98 For 2 Gallon Reservoirs Only Part numbers marked with an asterisk are contained in a Repair Kit see sheet 6 of 6 for individual repair kit information 1 422016 1 Filter Adapter 2 29682 1 Filter Item Part No No No Req d Description 1 2 FILTER ADAPTER ASSEMBLY AFTER 6 1 98 For 2...

Page 30: ...M PA6 SS PA6 AW PA6M DK PA6M 1 CAR PA6 CMS No 300837 PA6 AERO PA6 AMH PA6 AUTO PA6 BEST PA6 CB PA6 HUTH PA6 KJ PA6 LUAM PA6 NT PA6AUTO ROBOT PA6FACOM PA6M PF 203641 PF 1U 7545 910301 910303 PA6 PRO PA6 PFAFF No 300848 PA6 2 PA6 2N PA6M 2 PA6 2 FS LR PA6 2 CM No 300842 IMT200 No 300843 PA6 HUNT No 300964 PA6 HYDRA PA6 SEAL No 300849 PA6 LUKAS No 300840 PA6A PA6AM No 300817 PA6M CHIEF PA6M PL ...

Page 31: ...stake the new retainer in place according to instructions in Step 3 3 To lock retainer into place use a center punch positioned in the seam between the retainer and the cylinder nut and stake the new retainer in two places approximately 180 apart Method 2 Retainer has two stake marks in the seam between the retainer and the cylinder nut 1 For replacement of this retainer the stake marks must be re...

Page 32: ...36 5291 IDAHO Boise 83714 Twilann Inc 106 E 35th St 1 208 344 4534 ILLINOIS East Hazelcrest 60429 0228 ASC Industries LTD 1416 W 175th Street 1 708 799 5915 Loves Park 61111 3984 Moline Service Center 7308 Forest Hills Rd 1 815 877 1777 Moline 61265 1633 Motion Industries Inc IL39 232 38th St 1 309 797 1111 Fax 1 309 764 2417 Mundelein Certified Power Inc 1 847 573 3800 Peoria 61603 2207 Bemis Hyd...

Page 33: ... 45241 Ohio Hydraulics Inc 2510 E Sharon Rd 1 513 771 2590 Cleveland 44113 A A Hydraulic Repair Co Div of McGivern Enterpr Inc 2735 Scranton Road 1 216 621 1133 1 800 992 9898 Ohio only 1 800 992 9899 U S Cleveland 44114 Ohio Hyd Jack Serv Co 1408 E 25th 1 216 361 1828 Columbus 43215 Central Ohio Power Tool Inc 1042 Dublin Road 1 614 481 2111 Columbus 43215 Ohio Hyd Serv of Columbus 24 N Grubb St ...

Page 34: ...6 Odessa 79761 Wagoner Machine Supply Co Inc 221 E First St P O Box 1165 Zip Code 79760 1 915 332 3882 San Antonio 78202 Mueller Hydraulic Service 515 N Hackberry St 1 210 224 5271 San Antonio 78215 Sankey Equipment Company 925 Avenue B 1 210 227 4178 Victoria 77901 Magic Industries 2304 S Laurent St 1 361 576 5187 Weslaco 78596 French s Service Repair 408 South Texas 1 956 968 2651 Wichita Falls ...

Page 35: ... Wetzel Anklamer Straße 29 Phone 49 304415776 Fax 49 302828152 D 51465 Bergisch Gladbach Löhe Werkzeuge Maschinen Gmbh Hauptstraße 307 Tel 49 220293490 Fax 49 220238009 D 44143 Dortmund Koerne Balster Hydraulik GmbH Stuttgarterstraße 23 Telephone 49 231590021 Fax 49 231592645 D 45257 Essen Hamm Hydraulik GmbH Co Gasstraße 12 Telephone 49 201848110 Fax 49 2018481199 D 86316 Friedberg Pfaff Siberbla...

Page 36: ...ion Telephone 787 721 4041 Fax 787 725 0049 QATAR Doha Petrogulf P O Box 9841 Telephone 974 350151 Fax 974 350140 SAUDIA ARABIA Dammam Eastern Trading P O Box 1105 Telephone 966 3 8424168 Fax 966 3 8423916 SINGAPORE Singapore 628584 Power Team Hydraulic No 19 Neythal Road Telephone 65 265 3343 Fax 65 265 6646 Singapore 629071 KS Tech LTD 59 Joo Koon Circle Telephone 65 861 4833 Fax 65 862 5006 E m...

Page 37: ...nt Above 600 F Vapor Pressure mm Hg Not Available Vapor Density air 1 Heavier than Air Solubility in Water Neg Percent Volatile by weight Neg Specific Gravity water 1 0 9 Evaporation Rate Butyl Acetate 1 Slower than Ether Fire and Explosion Hazard Data Flash Point Above 350 Auto Ignition Temp Lower Explosion Limit Upper Explosion Limit Extinguishing Media Foam CO2 Dry Chemical Special Fire Fightin...

Page 38: ...ill out of all sewers and open bodies of water Waste Disposal Methods Incinerate liquid in approved equipment Landfill contaminated diking material according to current local state and federal requlations Special Protection Information Ventilation Type Normal room ventilation Respiratory Protection None required under normal conditions of use Protective Gloves Chemical Resistant Eye Protection Use...

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Val-Tex QS-5000-C, Operating Manual

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