Vaillant Flue pipe Installation Manual Download Page 4

Installation manual flue pipe for ecoCRAFT 0020058722_03

4

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 Caution!

Risk of corrosion in the flue gas installation!
The combustion air fed to the unit must be free 
of chemicals which contain, e.g. fluorine, chlo-
rine or sulphur. Sprays, release or cleaning 
agents, paints and adhesives can contain such 
materials which can, in certain circumstances, 
lead to corrosion when operating the unit, in-
cluding the exhaust gas installation. The ex-
haust ducting may only be installed using the 
corresponding parts from Vaillant.

 Caution!

Electronic damage and danger of fire by
lightning strike!
If the building is equipped with a lightning con-
ductor system, the flue pipes must be incorpo-
rated in the lightning protection system. The 
vertical ducting must be incorporated in the po-
tential balancing system if it contains metallic 
components.

 Caution!

Malfunction of the unit by obstruction of the 
flue gas flow!
Make sure that, during the installation process, 
no swarf, mortar remnants etc. are left in the 
flue pipes.

 Caution!

Malfunctions and water condensate escape as a 
result of leaks in the exhaust gas route!
The gaskets are sensitive to mineral oil based 
greases. They must therefore not be greased. 
Only use water to facilitate the assembly, if re-
quired.

 Caution!

Danger of fire!
Outside the ducting, the exhaust pipe must be 
at least 5 cm away from combustible building 
components.

3.2 Regulations

For installation of the appliance laws, regulations, tech-
nical rules and standards must be considered and ad-
hered to ensure the safe installation of your appliance.

3.2.1 

Regulations (Great Britain and Eire)

Attention shall be made to the regulations, guidelines 
and standards in force. In particular reference shall be 
given to the following regulations, guidelines, standards 
and rules:
-  The electrical connections to the boiler MUST be in ac-

cordance with the I.E.E Wiring Regulations, and tested 
accordingly.

-  The Clean Air Act 1993 and the 3rd Edition of the 1956 

Clean Air Act.

-  The Building Regulations England and Wales, 

The Building Standards Scotland and any require-
ments determined by the local authorities within.

-  Water supply (water fittings) regulations 1999

Detailed recommendations are also contained in the fol-
lowing documents:

BS 5854

 Code of practice for flues and flue structures 

in buildings.

BS EN 12828

 Design for water-based heating systems.

BS 6644

 Specification for Installation of gas-fired hot 

water boilers of rated inputs between 70 kW (net) and 
1.8 MW (net) (2nd and 3rd familygases).

BS 6880

 Code of practice for low temperature heating 

systems of output greater than 45 kW.
  Part 1 Fundamental and design considerations.
  Part 2 Selection of equipment.
  Part 3 Installation, commissioning and maintenance. 

BS 6981

 Installation of low pressure gas pipework of up 

to 28 mm in domestic premises.

BS 7074

 Application selection and installation of ex-

pansion vessels and ancillary equipment for sealed 
water systems.
  Part 1 Code of practice for domestic heating and hot 

water.

  Part 2 Code of practice for low and medium tempera-

ture hot water systems.

BS 6700

 Specification for design, installation, testing 

and maintenance of services supplying water for domes-
tic use within buildings and their curtilages.

Institute of Gas Engineers Publications

IGE/UP/1

 Soundness testing and purging of industrial 

and commercial gas installations.

IGE/UP/1A

 Soundness testing and purging of small low 

pressure industrial and commercial natural gas installa-
tions.

IGE/UP/10

 Installation of gas appliances in industrial 

and commercial premises.
  Part 1 Flued appliances

3 Safety instructions/regulations

Summary of Contents for Flue pipe

Page 1: ...the heating engineer Installation Manual Flue pipe for ecoCRAFT VKK GB 806 3 E H VKK GB 1206 3 E H VKK GB 1606 3 E H VKK GB 2006 3 E H VKK GB 2406 3 E H VKK GB 2806 3 E H GB Modular gas condensing boi...

Page 2: ...Regulations 4 3 2 1 Regulations Great Britain and Eire 4 4 Tested and approved air flue pipes room sealed 5 4 1 Description 5 4 2 Tested and approved air flue pipes 5 4 3 Air flue pipe room sealed co...

Page 3: ...6 3 E H are con structed in accordance with state of the art technology and recognised safety regulations The air flue gas pipe is designed to remove exhaust gas and to supply combustion air In case o...

Page 4: ...ference shall be given to the following regulations guidelines standards and rules The electrical connections to the boiler MUST be in ac cordance with the I E E Wiring Regulations and tested accordin...

Page 5: ...rs given in Table 4 1 The layout and installation of the flue pipes must be in accordance with the specification and installation manu als provided by the manufacturer of the exhaust gas system When t...

Page 6: ...haust gas pipe is required by running through the cold section Otherwise it may cause the formation of ice in the ex haust pipe at low temperatures Caution The air supply must be installed in such a w...

Page 7: ...d DN 100mm square DN 80mm 28 4 30 0 50 0 ecoCRAFT VKK GB 2006 3 E H round DN 60mm square DN 40mm 14 1 round DN 80mm square DN 60mm 44 9 round DN 100mm square DN 80mm 50 0 ecoCRAFT VKK GB 2406 3 E H ro...

Page 8: ...50 0 ecoCRAFT VKK GB 1206 3 E H round DN 60mm square DN 40mm 30 0 30 0 50 0 ecoCRAFT VKK GB 1606 3 E H round DN 60mm square DN 40mm 30 0 30 0 50 0 ecoCRAFT VKK GB 2006 3 E H round DN 60mm square DN 4...

Page 9: ...3 E H 20 0 ecoCRAFT VKK GB 2806 3 E H 20 0 Maximum length of horizontal pipes each 4m air pipe plus 2x87 elbows and 4m flue gas pipe plus 2x87 elbows The air supply pipe has at least the same diamete...

Page 10: ...B 806 3 E H 30 0 30 0 30 0 ecoCRAFT VKK GB 1206 3 E H 30 0 30 0 30 0 ecoCRAFT VKK GB 1606 3 E H 30 0 30 0 30 0 ecoCRAFT VKK GB 2006 3 E H 30 0 ecoCRAFT VKK GB 2406 3 E H 30 0 ecoCRAFT VKK GB 2806 3 E...

Page 11: ...he time of installation G3 Terms and conditions apply to the warranty details of which can be found on the warranty registration card in cluded with this appliance Failure to install and commission th...

Page 12: ...0020058722_03 GB 052009 Subject to alterations...

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