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Installation and Servicing ecoTEC plus

10

3 General requirements

General requirements

3.1 

Preliminary remarks for room sealed    

 

appliances

This appliance should only be installed with a Vaillant 

flue system.

Install the flue system as detailed in the separate flue

installation instructions supplied with this boiler.

3.2 

 Related documents

The installation of the boiler must be in accordance 

with the relevant requirements of Gas Safety 

(Installation and Use) Regulations 1998, Health and 

Safety Document No. 635 (The Electricity at Work 

Regulations 1989), BS7671 (IEE Wiring Regulations) 

and the Water Supply (Water Fitting) Regulations 1999, 

or The Water Bylaws 2000 (Scotland). It should also 

be in accordance with the relevant requirements of 

the Local Authority, Building Regulations, The Building 

Regulations (Scotland), The Building Regulations 

(Northern Ireland) and the relevant recommendations 

of the following British Standards: BS 6700: Services 

supplying water for domestic use within buildings and 

their curtilages. BS 6798: Specification for installation 

of gas fired boilers not exceeding 60 kW input. 

BS 6891: Specification for installation of low pressure 

gas pipe work up to 28 mm (R1) in domestic premises 

(2nd family gas). BS 7593: Treatment of water in 

domestic hot water central heating systems. Institute 

of Gas Engineers Publication IGE/UP/7/1998: ”Guide 

for gas installations in timber framed housing”.

IGE/UP1: Soundness testing and purging of industrial 

and commercial gas installation. IGE/UP2: Gas 

installation pipe work, boosters and compressors 

on industrial and commercial premises. IGE/UP10. 

Installation of gas appliances in industrial and

commercial premises. BS. 6644: Installation of gas 

fired hot water boilers of rated inputs between 60 

kW and 2 MW (2nd and 3rd family gases). BS. 5449: 

Forced circulation hot water central heating systems 

for domestic premises. Note: only up to 45 kW.BS. 

6880: Low temperature hot water heating systems of 

output greater than 45 kW.

   Part 1 Fundamental and design considerations.

   Part 2 Selection of equipment.

   Part 3 Installation, commissioning and maintenance.

BS. 4814: Specification for: Expansion vessels using an

internal diaphragm, for sealed hot water heating 

systems. BS. 5440: Installation and maintenance of 

flues and ventilation for gas appliances of rated input 

not exceeding 70 kW net (1st, 2nd and 3rd family 

gases).

   Part 1 Specification for installation of flues.

   Part 2 Specification for installation and maintenance

of ventilation for gas appliances. European installation 

directive

   Caution!

   

The appliance must be installed and serviced  

   

by a competent person as stated in the Gas  

   

Safety (Installation and Use) Regulations 1998. 

   

In IE, the installation must be in accordance  

   

with the current edition of I.S.813  

 

   

‘Domestic Gas Installations’, the current   

   

Building Regulations and reference should be  

   

made to the current ETCI rules for electrical  

   

installation.

  Caution!

   

When tightening or slackening screwed    

   

connections always use suitable open-ended  

   

spanners (not pipe wrench, or extensions, etc.).  

   

Incorrect use and/or unsuitable tools can lead  

   

to damage being caused (e.g. gas or water  

   

leakage)!

3.3 

Installation site

The location chosen for the boiler must permit 

the provision of a satisfactory flue termination. 

The location must also provide adequate space 

for servicing and air circulation around the boiler. 

The boiler may be installed in any room, although 

particular attention is drawn to the requirements of 

BS 7671 (IEE Regulations), the electrical provisions of 

the Building Standards (Scotland) Regulations, and in 

IE the current edition of IS 813 and the current ETCI 

rules, in respect of the installation of a boiler in a room 

containing a bath or shower.

   Note!

   

If a room sealed boiler is installed in a room  

   

with a bath or shower, electrical switches or  

   

boiler controls using the mains power supply  

   

must be placed at locations that cannot be  

   

reached by the person in the bath or shower.

If the boiler is installed in an unusual location, special 

procedures may be necessary and BS 5546 and BS 

6798 give detailed guidance on this aspect. The boiler 

must be mounted on a flat, vertical wall, which must be 

sufficiently robust to take the weight of the boiler. The 

boiler may be installed on a combustible wall, subject 

to the requirements of the Local Authorities and 

Building Regulations.

A compartment used to enclose the boiler must be 

designed and constructed specifically for this purpose. 

(An existing cupboard or compartment may be used 

provided that it is modified for the purpose). Details 

of essential features of cupboard/compartment design 

including airing cupboard installations are given in BS 

6798. If the boiler is to be fitted in a timber framed 

building, it should be fitted in accordance with Institute 

of Gas Engineers Publication IGE/UP/7/1998 “Guide 

for Gas Installation in Timber Framed Housing”. Please 

note the safety instructions below before deciding 

where to install the boiler:

   Caution

   

Do not !install the appliance in rooms prone  

   

to frost. In rooms with aggressive steam   

   

or dust, the appliance must be operated    

   

independent of the ambient air.

When choosing the place of installation and while 

operating the appliance, make sure that the air 

supply is free of chemical substances containing 

fluorine, chlorine, sulphur etc. Sprays, solvents and 

cleaning agents, paints, adhesives etc. contain the 

kind of substances that can lead to corrosion even in 

the exhaust system when the appliance is operated 

depending on the ambient air in the worst case 

scenario. Particularly in hair-cutting salons, lacquering 

and finishing, cleaning facilities, the appliance must be 

operated independent of the ambient air! Otherwise, 

a separate installation room is required to guarantee 

that the air supply is free of the above mentioned 

substances.

Summary of Contents for ecoTEC plus SERIES

Page 1: ...For the installer Instructions for installation and servicing ecoTEC plus GB Wall hung open vent condensing boiler...

Page 2: ...6 3 17 2 Expansion vessel 16 3 17 3 Pressure gauge 16 Contents Page 3 17 4 Water make up 16 3 17 5 Filling a sealed water system 16 4 Boiler installation sequence 17 4 1 Boiler location 17 4 1 1 Sheet...

Page 3: ...meter to factory settings 44 11 Parts replacement 44 111 1 Safety instructions 44 11 2 Replacing the burner 44 11 3 Replacing the gas valve 44 11 4 Replacing the fan 44 11 5 Replacing the heat exchang...

Page 4: ...the boiler The domestic hot water can only be adjusted on the boiler if it is installed with a Vaillant uniSTOR unvented cylinder and relevant controls Once the controls are set the boiler operates au...

Page 5: ...be used 1 4 7 Manual handling guidance During the appliance installation and the replacement of the heat exchanger it will be necessary to employ caution and assistance whilst lifting as the applianc...

Page 6: ...rgent with a damp cloth then a dry cloth to polish Do not use any form of abrasive or solvent cleaner as you may damage the paint work 1 4 19 Maintenance and servicing For the continued efficient and...

Page 7: ...cification CheSS 2 Controls for domestic central heating system and hot water BRECSU Certification This boiler certificated to the current issue of EN 483 for performance and safety It is important th...

Page 8: ...supply G20 Gross CV s t MJ m3 37 8 37 8 37 8 37 8 Maximum gas rate M3 h 1 61 2 0 3 02 4 06 Minimum gas rate M3 h 0 53 0 53 0 56 0 71 Burner CO2 Case on 9 3 0 2 0 5 9 3 0 2 0 5 9 3 0 2 0 5 9 0 0 2 0 5...

Page 9: ...ler specifications 2 Legend 1 Heating return pipe 22 2 Heating flow pipe 22 3 Gas connection 15 4 Hanging bracket 5 Flue hole flue system 303 933 6 Flue pipe connection 7 Condensate drain outlet conne...

Page 10: ...Building Regulations and reference should be made to the current ETCI rules for electrical installation Caution When tightening or slackening screwed connections always use suitable open ended spanner...

Page 11: ...ories These may result in damage and injury You will find a list of genuine flue pipes in the Vaillant installation manual for flue pipes The CE mark is valid only if the appliance is operated with Va...

Page 12: ...inal should not be nearer than 150 mm to an opening in the building fabric formed for the purpose of accommodating a built in element such as a window BS 5440 1 It is recommended that the fanned flue...

Page 13: ...e system which will allow the entire system and hot water system to be drained Draining taps shall be to the current issue of BS 2879 3 12 Safety valve A safety valve need not be fitted to an open ven...

Page 14: ...d Servicing ecoTEC plus 14 3 General requirements ecoTEC plus 415 pressure loss graph ecoTEC plus 428 pressure loss graph ecoTEC plus 418 pressure loss graph ecoTEC plus 438 pressure loss graph Fig 3...

Page 15: ...supplied from an unrestricted water supply taken from a feed and expansion cistern situated at a maximum height of 27 metres 90ft above the boiler The cold feed must be 15mm minimum size The vent must...

Page 16: ...the manufacturer The expansion vessel volume depends on the total water system volume and the initial system design pressure For any system an accurate calculation of vessel size is given in the curre...

Page 17: ...es The boiler must be mounted on a flat wall which is sufficiently robust to take its total weight see boiler specifications 2 1 4 1 2 Clearances The boiler should be positioned so that at least the m...

Page 18: ...n occur if you use other accessories These may result in damage and injury You will find a list of genuine flue pipes in the Vaillant installation manual for flue pipes The CE mark is valid only if th...

Page 19: ...of screw positions are used it may be necessary to use additional or alternative fixings to ensure adequate support Note If the boiler is to be fitted in a timber framed building ensure that the brack...

Page 20: ...pipe and couplings DO NOT use adhesive when connecting to the spigot 1 The condense drain pipe 2 should be non corrosive plastic The drain pipe should have a continuous fall of a least 45mm per metre...

Page 21: ...a minimum gap of 3mm for both poles The fused spur box should be readily accessible and preferably adjacent to the appliance It should be identified as to its use Alternatively connection can be made...

Page 22: ...en yellow earth wire boiler terminal Earth sign Blue neutral wire boiler terminal N Brown live wire boiler terminal L Caution Do not connect any mains 230V power to the connections 7 8 9 or BUS Note E...

Page 23: ...e only Mains supply 230V 50Hz Room thermostat 230V 50Hz remove bridge on connection Heating pump 2A fuse slow Igniter Connection 230V Supply for accessory module eBUS accessory connection Burner cable...

Page 24: ...reen yellow green yellow X 20 18 red 24 Vdc X 20 9 blue earth X 20 4 grey PWM X 20 3 black Hall signal X 20 17 red 24 Vdc black link X 20 5 red X 20 7 black NTC return Ignition electrode Gas valve ass...

Page 25: ...hermostat 4 4 6 Connection details for external switches and boiler terminal strip See schematic layout fig 4 11 4 4 7 Vaillant optional plug in timer accessories Refer to the instructions supplied wi...

Page 26: ...urrent edition of IS 813 The gas supply to the boiler can be purged by slackening the union connection on the gas service valve beneath the boiler see fig 5 2 Ensure that there is adequate ventilation...

Page 27: ...o Fault This is indicated by the fault code F 28 or F 29 in the display The display also shows the flame symbol with a cross through it 2 see fig 5 4 Automatic ignition can only take place after you m...

Page 28: ...e test programs by holding the key see fig 6 2 and turning power on Press until P 1 is displayed for max rate Press i to operate appliance in this mode Allow appliance to stabilise Measure the CO2 at...

Page 29: ...nal accessories are fitted see Section 7 1 1 7 1 Heating Switch on the appliance Make sure that there is a heating demand Press i to activate the status indicator As soon as a heat demand is received...

Page 30: ...l to the desired setting If optional Vaillant accessories are fitted Instruct the user in the safe and efficient operation of the boiler Show the user how to operate any external controls Explain to t...

Page 31: ...supply either by removing the fuse from a fused spur or pulling the plug out if connected to a socket outlet Protect the electronics box from spray water Before working on the appliance turn off the p...

Page 32: ...if maintenance schedule is required from steps 2 3 or 5 above Clean the primary heat exchanger Fit new burner door seal kit observe the assembly instructions enclosed with the kit Refit the burner mo...

Page 33: ...h a flue gas analyser see section 9 If a flue gas analyser is not available remove the outer and inner case see figs 8 1 and 8 2 and taking care not to touch any components check the flame picture thr...

Page 34: ...pply at the gas service cock Note Do not disconnect at the gas valve Remove the two gas pipe bracket securing screws from underside of inner case see fig 8 5 Drop down the electronics box into the ser...

Page 35: ...ris from combustion chamber using a soft brush and vacuum cleaner Carefully flush any remaining debris through the condensate trap ensure the water is kept away from electrical components Fig 8 7 Comp...

Page 36: ...ve cap from expansion vessel charge point Check that the internal charge pressure of the expansion vessel is to the correct design pressure If the pressure is lower than this the vessel should be re p...

Page 37: ...alue with removed appliance front see table 9 1 by turning A throttle see fig 9 2 Turn to the left higher CO2 content Turn to the right lower CO2 content Note Only for natural gas Adjust only in incre...

Page 38: ...ntrols are on and calling for heat if no external controls are fitted boiler terminals 3 and 4 must be linked Check that the boiler anti cycling economiser is not engaged 10 1 1 Status codes The statu...

Page 39: ...The diagnostic information is divided into two diagnostic levels The second diagnostic level can be reached only after entering a password Caution Access to the second diagnostic level must be used e...

Page 40: ...nd target value terminal 7 d 10 Status internal heating pump 1 on 0 off d 11 Status external heating pump 1 to 100 on 0 off d 12 Cylinder charging pump via accessory module 1 to 100 on 0 off d 13 Hot...

Page 41: ...er of 2006 Activation of solar reheating Setting range 0 to 30 solar reheating disabled factory setting 3 activation of min hot water target value 60 C for solar reheating d 60 Number of safety temper...

Page 42: ...multiple faults occur the corresponding fault codes are displayed alternately for about two seconds each Display Meaning Display value adjustable value d 78 Storage charging temperature limit target...

Page 43: ...ive F 63 EEPROM error Electronics defective F 64 Electronics NTC fault Short circuit in flow or return NTC or electronics defective F 65 Electronics temperature too high Electronics too hot due to ext...

Page 44: ...out only by a qualified engineer Only use genuine spare parts for repairs Make sure the parts are correctly fitted and that their original position and alignment are retained 11 1 Safety instructions...

Page 45: ...other Remove flexible tubes from adapter Lift off the adapter Remove the drain connection downstream of the condense trap Remove the two condense trap securing screws Lift up and carefully remove the...

Page 46: ...he card and paper industry The sections of EPS Styropor are required in order to protect equipment in transit EPS is 100 recyclable and CFC free The foil wrapping and securing straps are likewise made...

Page 47: ...Installation and Servicing ecoTEC plus 47 Appendix 14...

Page 48: ...Installation and Servicing ecoTEC plus 48...

Page 49: ...Installation and Servicing ecoTEC plus 49...

Page 50: ...Installation and Servicing ecoTEC plus 50 Notes...

Page 51: ...Installation and Servicing ecoTEC plus 51 Notes...

Page 52: ...0020020828_02 GB 08 2006 Subject to alteration...

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