Vaillant ecoMAX 646 Installation And Maintenance Manual Download Page 24

Installation and maintenance manual ecoMAX 646

24

6.2 

Setting the pump run-out time

The pump run-out time for the heating mode is set to 
5 minutes in the factory. It can be varied within a range 
from 1 minute to 60 minutes or be in “continuous” mode. 
In order to change the pump run-out time, proceed as 
follows:
•  Pull the front panel of the appliance outwards.
•  Switch the appliance main switch to the “l” position.
•  Press the “i” and “+” keys simultaneously and hold 

down the “+” key until “d.1” appears in the display.

•  Press the “i” key. 

The current pump run-out time in minutes appears in 
the display.
•  By pressing the “+” or “-” keys you can now increase 

or decrease the value. 

To set the pump mode “continuous”, do not enter a 
number, rather select the symbol “--” with the “+” or “-” 
key.
•  Hold down the “i” key for about 5 seconds until the 

display stops flashing. 

The value is now saved.
•  Quit the setting mode by pressing the “i” and “+” keys 

simultaneously. 

The standard display appears again in the display (cur-
rent heating supply temperature, e.g. 45 °C). 
The setting mode is also quit if you do not touch a key 
for 4 minutes.

6.3 

Setting the pump output

6.3.1 

Setting the pump output with direct feeding

The operating mode of the pump is factory set to “auto” 
(diagnosis point d.14 = 0).

6.3.2  Setting the pump output with hydraulic 

decoupling

Proceed as described in chapter 4.2.2.

6.4 

Setting the burner lockout time

In order to avoid frequent switching on and off of the 
burner (energy loss), an electronic block on it switching 
back on is activated for a certain time after every time it 
has been switched off. The burner lockout time can be 
adjusted to fit the characteristics of the heating system.
The burner lockout time is only activated for the heating 
mode. Hot water operation during a burner lockout time 
in progress does not affect the timer.
The maximum burner lockout time can be set under di-
agnosis point d.2 between 2 and 60 minutes (factory 
setting: 20-minutes). The lockout time effective in each 
case is then automatically calculated from the current 
set supply temperature and the set maximum burner 
lockout time.
The timer can be reset or deleted by pressing the appli-
ance main switch. The burner lockout time remaining in 

the heating mode after a control shutdown can be 
viewed under diagnosis point d.67.
In order to change the lockout time, proceed as follows:
•  Pull the front panel of the appliance outwards.
•  Switch the appliance main switch to the “l” position.
•  Press the “i” and “+” keys simultaneously and hold 

down the “+” key until the diagnosis code “d.2” ap-
pears in the display.

•  Press the “i” key. 

The symbol “=” now appears in the display and then the 
current burner lockout time in minutes.
•  By pressing the “+” or “-” keys you can now increase 

or decrease the value in 1 minute increments.

The displayed value flashes during the setting proce-
dure.
•  Hold down the “i” key for about 5 seconds until the 

display stops flashing. 

The value is now saved.
•  Quit the setting mode by pressing the “i” and “+” keys 

simultaneously. 

The standard display appears again in the display (current 
heating supply temperature, e.g. 45 °C). 
The setting mode is also quit if you do not touch a key 
for 4 minutes.

6 Adapting the appliance to the heating system

Summary of Contents for ecoMAX 646

Page 1: ...Installation and maintenance manual ecoMAX ecoMAX 646 For the installer Wall hung room sealed fan assisted condensing boiler GB...

Page 2: ...Water circulation system 18 5 1 1 Treating the heating water 18 5 1 2 Heating side filling and bleeding 18 5 1 3 Hot water side filling and bleeding 19 5 1 4 Filling the siphon 19 5 2 Checking the gas...

Page 3: ...list No 00 20 02 01 60 Sticker with name of appliance No 83 42 24 Installation template No 12 41 82 Safety sticker No 83 55 93 Service aids The following test and measuring equipment is required for i...

Page 4: ...cription of the appliance 1 1 Design 1 2 3 4 7 8 9 10 11 5 6 Fig 1 1 Function elements 1 Connection for the flue pipe 2 Heat exchanger 3 Pressure switch 4 Pump 5 Electronics box 6 KFE cock 7 Air separ...

Page 5: ...bility Coun cil Directive 89 336 EEC The appliances meet the basic requirements of the efficiency requirements directive Council Directive 92 42 EEC The appliances meet the basic requirements of the e...

Page 6: ...nly propane in accordance with DIN 51622 may be used Important When tightening or slackening screwed connec tions always use suitable open ended spanners not pipe wrenches or extensions etc Incorrect...

Page 7: ...ation of a boiler in a room containing a bath or shower Note Where a room sealed boiler is installed in a room containing a bath or shower any electrical switch or boiler control utilising mains elect...

Page 8: ...the appliance Caution Do not install the appliance in rooms prone to frost In rooms with aggressive steam or dust the appliance must be operated independently of the ventilation When choosing the plac...

Page 9: ...1 180 4 94 1 A 80 125 6 Fig 3 2 Connection dimensions 1 Flue connection 80 125 mm Dimension A with 87 elbow 253 mm Dimension A with 87 T piece 270 mm 2 Appliance holder 3 Heating return 4 Charging ci...

Page 10: ...above with the bracket 3 Mount the cable connections to the appliance making sure they are disconnected from the power supply 85 50 240 75 75 23 50 3 1 2 Fig 3 4 Mounting the appliance 3 6 Removing A...

Page 11: ...rams are schematic diagrams They do not replace the full profes sional diagrams The system diagrams do not contain the shut off devices and safety devices necessary for correct mounting Observe the ap...

Page 12: ...0 K 15 K 20 K ecoMAX 646 WH 95 WH 40 WH 40 double cascade WH 160 WH 95 WH 95 triple cascade WH 280 WH 160 WH 160 quadruple cascade WH 280 WH 160 WH 160 Table 4 2 Selection of the hydraulic switch WH m...

Page 13: ...4 5 Heating side connection Caution Ensure the connecting cables are disconnected from the power supply when mounting them so that no leaks are caused in the heating system The appliance is connected...

Page 14: ...ch off the power sup ply to the boiler first Only once this is done may you carry out the installation There is continuous operating voltage at the power supply terminals L and N even when the main sw...

Page 15: ...uous pump for VRC MF TEC or the multicircuit controller increase the pump run out time to 15 20 minutes diagnosis point d 1 see chapter 6 2 4 8 3 Connecting accessories and external system components...

Page 16: ...g 20 V remove bridge on connection Room thermostat 24 V connections 7 8 and 9 Caution Do not connect supply voltage Risk of electronics being destroyed Mains supply 230 V 50 Hz Room thermostat 230 V 5...

Page 17: ...red X 2 10 white X 2 15 blue X 2 8 black X 2 20 black X 4 X 10 X 7 X 6 X 2 X 2 9 red 22 VDC X 2 24 blue earth X 2 12 blue earth X 2 7 grey PWM X 2 3 black hall signal X 2 17 red 22 VDC X 2 23 black ea...

Page 18: ...6015000 5 1 1 Treating the heating water Caution Do not enrich the heating water with frost or corrosion protection fluid If you enrich the heating water with frost or corrosion protection fluid chang...

Page 19: ...the gas setting 5 2 1 Factory gas setting Caution Before starting up the appliance compare the data on the set gas type on the data badge with the gas on site Checking the amount of gas is not necessa...

Page 20: ...t correct the error notify the gas supplier Proceed as follows Put the appliance out of operation Close the appliance s gas stop cock Remove the pressure gauge and screw the seal plug 1 fig 5 3 back...

Page 21: ...h m3 Table 5 2 Factory gas setting 5 3 Functional test After installing the appliance and setting the gas per form a functional test before commissioning the appli ance and handing it over to the user...

Page 22: ...tem Instruct the user about the methods used for combus tion air supply and flue conducting Be especially sure to point out that these must not be altered Instruct the user on how to check the require...

Page 23: ...the display Then the set par tial load is displayed in kW By pressing the or keys you can now increase or decrease the value in 1 kW increments The displayed value flashes during the setting proce dur...

Page 24: ...activated for a certain time after every time it has been switched off The burner lockout time can be adjusted to fit the characteristics of the heating system The burner lockout time is only activat...

Page 25: ...t be required are listed in the relevant current spare parts catalogues Information can be obtained from Vaillant Customer Service Centres Note If inspection and maintenance work is neces sary with th...

Page 26: ...burner may not be opened It can only be guar anteed that this component is gas tight after it has been inspected at the factory Cut off the gas supply to the appliance Lower the switch cabinet Undo t...

Page 27: ...burner is maintenance free and needs no cleaning The surface should be checked for damage and the burner replaced if necessary After checking replacing the burner install the com pact thermo module as...

Page 28: ...hose to a suitable discharge point Make sure that the boiler s maintenance cocks are open Open the draining cock Open the air release valves on the radiators Start with the radiator that is highest u...

Page 29: ...ing S 0 No heat required S 1 Heating pump supply S 2 Heating fan start S 3 Heating ignition S 4 Heating burner on S 5 S 6 Heating fan run out S 7 Heating pump run out S 8 Remaining lockout time heatin...

Page 30: ...ontrol d 22 Hot water request 1 on 0 off d 23 Operating mode summer winter mode 1 on 0 off d 24 Air pressure sensor actual value actual value in Pa d 25 Hot water enabling via warm restart clock 1 yes...

Page 31: ...program F 24 Water shortage Temperature rise too quick System not bled correcly pump jammed reduced output of the pump air in the appliance system pressure too low supply and return NTC mixed up start...

Page 32: ...Test programs 9 Vaillant Service To ensure regular servicing it is strongly recommended that arrangements are made for a Maintenance Agree ment Please contact Vaillant Service Solutions 0870 6060 777...

Page 33: ...pressure natural gas p 20 mbar connection pressure gas flow pressure propane p 50 mbar flue gas mass flow min max 5 7 20 5 g s flue gas temperature min max 40 70 C rated water volume when T 20 K 1935...

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Page 36: ...0020020158_00GB 03 2006 Subject to alteration...

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