Vaillant ecoMAX 646 Installation And Maintenance Manual Download Page 13

13

Installation and maintenance manual ecoMAX 646

4.4 Gas 

connection

 Caution!

Ensure the gas line is disconnected from the 
power supply when mounting it so that no leaks 
are caused.

 Caution!

The checking of the gas ducts for leaks may 
only be carried out with a maximum pressure of 
50 mbar, since otherwise the gas valve might 
get damaged.

The appliance must be connected to your gas line via a 
gas ball cock with a fire protection apparatus. 
•  Screw the appliance‘s gas supply pipe (1) gas-tight with 

the (pre-installed) gas ball cock (2). To do this, use the 
R3/4 compression fitting supplied with the appliance. 
This is suitable for the connection of a R3/4 gas ball 
cock. 

•  Inspect the gas connection for leakage.

2

1

Fig. 4.6 Gas connection (only surface installation possible)

4.5 Heating 

side 

connection

 Caution!

Ensure the connecting cables are disconnected 
from the power supply when mounting them so 
that no leaks are caused in the heating system.

The appliance is connected to the heating supply and re-
turn via maintenance cocks. An installation set for the 
ecoMAX 646 is available (item no. 306 715).

 Caution!

It is imperative that the filling device be mount-
ed in the return; otherwise, the bleeding of the 
appliance is not guaranteed.

 

 Note!

When using a cylinder, a gravity brake is to be 
mounted in the supply.

•  Screw in supply (3) and return (4) with the mainte-

nance cocks.

3

4

Fig. 4.7 Mounting the heating supply and return

4.6 Flue 

pipe

 Danger!

Only use original Vaillant flue pipes, since these 
are authorized together with the boiler. Mal-
functions can occur if you use other accesso-
ries. These may result in damage and injury.

X

*

Fig. 4.8 Mounting example - vertical roof duct

 *  In case of x > 1 m an inspection hole has to be provided

Installation 4

Summary of Contents for ecoMAX 646

Page 1: ...Installation and maintenance manual ecoMAX ecoMAX 646 For the installer Wall hung room sealed fan assisted condensing boiler GB...

Page 2: ...Water circulation system 18 5 1 1 Treating the heating water 18 5 1 2 Heating side filling and bleeding 18 5 1 3 Hot water side filling and bleeding 19 5 1 4 Filling the siphon 19 5 2 Checking the gas...

Page 3: ...list No 00 20 02 01 60 Sticker with name of appliance No 83 42 24 Installation template No 12 41 82 Safety sticker No 83 55 93 Service aids The following test and measuring equipment is required for i...

Page 4: ...cription of the appliance 1 1 Design 1 2 3 4 7 8 9 10 11 5 6 Fig 1 1 Function elements 1 Connection for the flue pipe 2 Heat exchanger 3 Pressure switch 4 Pump 5 Electronics box 6 KFE cock 7 Air separ...

Page 5: ...bility Coun cil Directive 89 336 EEC The appliances meet the basic requirements of the efficiency requirements directive Council Directive 92 42 EEC The appliances meet the basic requirements of the e...

Page 6: ...nly propane in accordance with DIN 51622 may be used Important When tightening or slackening screwed connec tions always use suitable open ended spanners not pipe wrenches or extensions etc Incorrect...

Page 7: ...ation of a boiler in a room containing a bath or shower Note Where a room sealed boiler is installed in a room containing a bath or shower any electrical switch or boiler control utilising mains elect...

Page 8: ...the appliance Caution Do not install the appliance in rooms prone to frost In rooms with aggressive steam or dust the appliance must be operated independently of the ventilation When choosing the plac...

Page 9: ...1 180 4 94 1 A 80 125 6 Fig 3 2 Connection dimensions 1 Flue connection 80 125 mm Dimension A with 87 elbow 253 mm Dimension A with 87 T piece 270 mm 2 Appliance holder 3 Heating return 4 Charging ci...

Page 10: ...above with the bracket 3 Mount the cable connections to the appliance making sure they are disconnected from the power supply 85 50 240 75 75 23 50 3 1 2 Fig 3 4 Mounting the appliance 3 6 Removing A...

Page 11: ...rams are schematic diagrams They do not replace the full profes sional diagrams The system diagrams do not contain the shut off devices and safety devices necessary for correct mounting Observe the ap...

Page 12: ...0 K 15 K 20 K ecoMAX 646 WH 95 WH 40 WH 40 double cascade WH 160 WH 95 WH 95 triple cascade WH 280 WH 160 WH 160 quadruple cascade WH 280 WH 160 WH 160 Table 4 2 Selection of the hydraulic switch WH m...

Page 13: ...4 5 Heating side connection Caution Ensure the connecting cables are disconnected from the power supply when mounting them so that no leaks are caused in the heating system The appliance is connected...

Page 14: ...ch off the power sup ply to the boiler first Only once this is done may you carry out the installation There is continuous operating voltage at the power supply terminals L and N even when the main sw...

Page 15: ...uous pump for VRC MF TEC or the multicircuit controller increase the pump run out time to 15 20 minutes diagnosis point d 1 see chapter 6 2 4 8 3 Connecting accessories and external system components...

Page 16: ...g 20 V remove bridge on connection Room thermostat 24 V connections 7 8 and 9 Caution Do not connect supply voltage Risk of electronics being destroyed Mains supply 230 V 50 Hz Room thermostat 230 V 5...

Page 17: ...red X 2 10 white X 2 15 blue X 2 8 black X 2 20 black X 4 X 10 X 7 X 6 X 2 X 2 9 red 22 VDC X 2 24 blue earth X 2 12 blue earth X 2 7 grey PWM X 2 3 black hall signal X 2 17 red 22 VDC X 2 23 black ea...

Page 18: ...6015000 5 1 1 Treating the heating water Caution Do not enrich the heating water with frost or corrosion protection fluid If you enrich the heating water with frost or corrosion protection fluid chang...

Page 19: ...the gas setting 5 2 1 Factory gas setting Caution Before starting up the appliance compare the data on the set gas type on the data badge with the gas on site Checking the amount of gas is not necessa...

Page 20: ...t correct the error notify the gas supplier Proceed as follows Put the appliance out of operation Close the appliance s gas stop cock Remove the pressure gauge and screw the seal plug 1 fig 5 3 back...

Page 21: ...h m3 Table 5 2 Factory gas setting 5 3 Functional test After installing the appliance and setting the gas per form a functional test before commissioning the appli ance and handing it over to the user...

Page 22: ...tem Instruct the user about the methods used for combus tion air supply and flue conducting Be especially sure to point out that these must not be altered Instruct the user on how to check the require...

Page 23: ...the display Then the set par tial load is displayed in kW By pressing the or keys you can now increase or decrease the value in 1 kW increments The displayed value flashes during the setting proce dur...

Page 24: ...activated for a certain time after every time it has been switched off The burner lockout time can be adjusted to fit the characteristics of the heating system The burner lockout time is only activat...

Page 25: ...t be required are listed in the relevant current spare parts catalogues Information can be obtained from Vaillant Customer Service Centres Note If inspection and maintenance work is neces sary with th...

Page 26: ...burner may not be opened It can only be guar anteed that this component is gas tight after it has been inspected at the factory Cut off the gas supply to the appliance Lower the switch cabinet Undo t...

Page 27: ...burner is maintenance free and needs no cleaning The surface should be checked for damage and the burner replaced if necessary After checking replacing the burner install the com pact thermo module as...

Page 28: ...hose to a suitable discharge point Make sure that the boiler s maintenance cocks are open Open the draining cock Open the air release valves on the radiators Start with the radiator that is highest u...

Page 29: ...ing S 0 No heat required S 1 Heating pump supply S 2 Heating fan start S 3 Heating ignition S 4 Heating burner on S 5 S 6 Heating fan run out S 7 Heating pump run out S 8 Remaining lockout time heatin...

Page 30: ...ontrol d 22 Hot water request 1 on 0 off d 23 Operating mode summer winter mode 1 on 0 off d 24 Air pressure sensor actual value actual value in Pa d 25 Hot water enabling via warm restart clock 1 yes...

Page 31: ...program F 24 Water shortage Temperature rise too quick System not bled correcly pump jammed reduced output of the pump air in the appliance system pressure too low supply and return NTC mixed up start...

Page 32: ...Test programs 9 Vaillant Service To ensure regular servicing it is strongly recommended that arrangements are made for a Maintenance Agree ment Please contact Vaillant Service Solutions 0870 6060 777...

Page 33: ...pressure natural gas p 20 mbar connection pressure gas flow pressure propane p 50 mbar flue gas mass flow min max 5 7 20 5 g s flue gas temperature min max 40 70 C rated water volume when T 20 K 1935...

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Page 36: ...0020020158_00GB 03 2006 Subject to alteration...

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