Vaillant auroSTOR VIH S GB 300/3 BES Installation And Maintenance Instructions Manual Download Page 9

Installation 5

0020221298_02 auroSTOR Installation and maintenance instructions

9

2

3

4

5

6

7

1

1

Connection for the
expansion vessel (22
mm)

2

Cold water inlet (22
mm)

3

Pressure reducer

4

Expansion relief valve

5

Outlet for the expansion
relief valve (15 mm)

6

Connecting a pressure
gauge (optional, not
included in the scope of
delivery)

7

Flow of the cold water
supply to the cylinder

1.

Before installation, rinse the pipes in order to clear any
contamination and prevent the build up of dirt.

2.

Install the safety group horizontally and install the ex-
pansion relief valve so that it is facing upwards.

3.

Note the flow direction, which is specified by an arrow.

4.

Connect the safety group

(2)

to the drain valve. Consult

the table below to find out the length to which the pipe
should be cut.

Size of the
cylinder

Length of the pipe
that has a diameter
of 22 mm

Pre-charge pres-
sure of the expan-
sion vessel

200

900 mm

0.4 MPa
(4.0 bar)

250

1,150 mm

0.4 MPa
(4.0 bar)

300

1,350 mm

0.4 MPa
(4.0 bar)

5.

Install a pipe between the safety group's connection

(3)

and the temperature and pressure expansion relief

valve. Use a T-piece for this. The pipe system must
continuously slope outwards, must be visible and must
be protected against frost. There must be no risk of
injury to persons.

Diameter of the pipe: 15 mm

Length of the hose between the temperature and
pressure expansion relief valve and the expansion
relief valve

(4)

:

600 mm

6.

Connect the cold water supply to the safety group

(6)

.

Diameter of the cold water supply pipe:

22 mm

5.2.5

Installing an expansion vessel

1.

Install the expansion vessel close to the product.

2.

Install a pipe at the expansion vessel and connect the
terminal to the safety group

(1)

.

5.2.6

Installing a discharge pipe

≤ 600 mm

≥ 300 mm

D2

2

1

D1

1

Temperature and pres-
sure expansion relief
valve

2

Tundish

The drain connections of the temperature and pressure redu-
cing valve and the expansion relief valve must be connected
to the supplied tundish via 15-mm-thick copper pipes. The
tundish must be installed vertically, as close to the cylinder
as possible and with a maximum clearance of 600 mm from
the connection of the temperature and pressure reducing
valve. It must be installed in the same room as the cylinder,
but at a sufficient distance from electrical components. The
discharge pipes from the temperature and pressure reducing
valve and from the expansion relief valve can be connected
above the tundish using a T-piece. The discharge pipe from
the 22 mm connection of the tundish must consist of copper
pipes with a diameter of at least 22 mm and be connected to
a safe and visible drain point. The vertical section of pipe be-
neath the tundish must be at least 300 mm long before any
bends or diversions in the line. If the total resistance of the
drain line exceeds the values in the following table, you must
increase the diameter of the line. When installing the drain
line, comply with the standards, directives and laws that are
applicable in your country.

Size of
the outlet
valve

Minimum
diameter
of the
discharge
pipe D1

Minimum
diameter
of the dis-
charge
pipe from
the tun-
dish D2

Maximum
permiss-
ible res-
istance,
inform-
ation
on the
length of
a straight
pipe

Resist-
ance per
elbow or
bend

1/2"

15 mm

22 mm
28 mm
35 mm

9 mm

18 m

27 m

0.8 m
1.0 m
1.4 m

3/4"

22 mm

28 mm
35 mm
42 mm

9 m

18 m

27 m

1.0 m
1.4 m
1.7 m

1"

28 mm

35 mm
42 mm
54 mm

9 m

18 m

27 m

1.4 m
1.7 m
2.3 m

Summary of Contents for auroSTOR VIH S GB 300/3 BES

Page 1: ... maintenance instructions auroSTOR VIH S GB 3 BES GB IE Installation and maintenance instructions Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91 18 2810 info vaillant de www vaillant de ...

Page 2: ...on 7 5 3 Electrical installation 11 6 Start up 14 6 1 Checking and treating the heating water filling and supplementary water 14 6 2 Setting the immersion heater thermostat 15 6 3 Cold water inlet pressure 15 6 4 Setting the thermostatic mixer 15 6 5 Filling and purging the product 15 6 6 Filling and purging the heating circuit 15 6 7 Filling and purging the solar circuit 15 7 Handing the product ...

Page 3: ... a system compon ent for hot water generation and storage for closed central heating installations Intended use includes the following observance of accompanying operating installation and servicing instructions for the product and any other system compon ents installing and fitting the product in accord ance with the product and system approval compliance with all inspection and main tenance cond...

Page 4: ...se components once they have cooled down 1 4 4 Risk of material damage caused by using an unsuitable tool Use the correct tool to tighten or loosen screw connections 1 4 5 Risk of material damage caused by frost Do not install the product in rooms prone to frost 1 4 6 Risk of injury during transport due to a high product weight Make sure that the product is transported by at least two people 1 5 R...

Page 5: ...of the appropriate Building Regu lations The Benchmark Checklist can be used to demon strate compliance with Building Regulations and should be provided to the customer for future reference Installers are required to carry out installation commission ing and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage...

Page 6: ...ble to the heat generator in order to minimise heat losses Set up the product in a suitable location in a room and when doing so pay attention to the following points Plan the installation of the tundish Page 9 The installation surface must be even and have sufficient load bearing capacity to support the operating weight of the product The installation site must be frost free Install the product i...

Page 7: ...ns Ø 595 638 90 379 317 265 154 B A D C E F Dimensions mm VIH S GB 200 3 BES VIH S GB 250 3 BES VIH S GB 300 3 BES A 1 265 1 535 1 745 B 940 1 210 1 421 C 890 1 090 1 271 D 764 914 995 E 702 852 933 F 650 800 881 5 Installation 5 1 Setting up the unit horizontally Align the product vertically by adjusting the adjustable feet 5 2 Hydraulic connection Caution Risk of damage caused by heat transfer w...

Page 8: ...or on the solar coil outlet close to the cylinder 5 2 2 Connecting the product to the heating circuit 1 Connect the heating circuit to the inlet 5 and the outlet 3 Minimum diameter of the copper pipe 22 mm Note Ensure that the distance between the heat generator and the product is as small as pos sible in order to prevent heat losses Installing the 2 way motorised valve AUTO MAIN OPEN 2 Install th...

Page 9: ...product 2 Install a pipe at the expansion vessel and connect the terminal to the safety group 1 5 2 6 Installing a discharge pipe 600 mm 300 mm D2 2 1 D1 1 Temperature and pres sure expansion relief valve 2 Tundish The drain connections of the temperature and pressure redu cing valve and the expansion relief valve must be connected to the supplied tundish via 15 mm thick copper pipes The tundish m...

Page 10: ...ge pipe for the heat generator expansion relief valve can be connected to the horizontal discharge pipe for the cylinder behind the tundish using a T piece 5 2 6 1 High level drain Installing the upper drain is permitted as long as this does not present a danger to anyone in or outside the building at the drain point Examples of points to consider when decid ing whether a location is suitable for ...

Page 11: ...against being switched on again Caution Risk of material damage by drilling through the product The product may be damaged by drilling work Do not drill through the product 70 60 50 40 1 3 2 4 70 60 50 40 70 60 50 40 1 3 2 4 1 3 2 4 2 1 3 4 5 1 Solar circuit thermostat 2 Primary circuit thermo stat 3 Immersion heater 4 Immersion heater ther mostat 5 Retainer for the temper ature sensor 5 3 1 Optio...

Page 12: ...he power supply 70 60 50 40 1 3 2 4 L N 1 L N 3 2 4 1 2 1 Remove the cover for the electrics on the cylinder 2 Install a separate power supply for the immersion heater in accordance with the applicable standards 3 Use heat resistant cables for the immersion heater con nection Diameter of the cable 1 5 mm 4 Connect the thermal cut out to the mains power supply using a double pole isolator with a co...

Page 13: ...5 3 7 Connecting the controller Conditions eBUS The thermal cut out for the primary circuit is not used when connecting an eBUS unit Conditions 230 V controller If you use a 230 V controller from a third party manufacturer connect the thermal cut out 2 and 3 for the primary circuit with the 2 way motorised valve to isolate the heat source in the event of a fault in the 2 way motorised valve 5 3 8 ...

Page 14: ...operating life of the system exceeds three times the nominal volume of the heating installation or If the guideline values listed in the following table are not met or If the pH value of the heating water is less than 8 2 or more than 10 0 Total heating output Water hardness at specific system volume 1 20 l kW 20 l kW 50 l kW 50 l kW kW ppm CaCO mol m ppm CaCO mol m ppm CaCO mol m 50 300 3 200 2 2...

Page 15: ...ing time 5 min 8 Close all of the draw off valves 6 6 Filling and purging the heating circuit Note The heating circuit can be filled using a filling device or a separate filling cock which is installed at a location that is easily accessible The separate filling cock must be removed after filling If a filling device is used close the filling valve and remove the filling device If you are not permi...

Page 16: ...uct 1 Close the cold water draw off valve 2 Secure a hose to the drain valve 3 Position the hose at a suitable outflow 4 Open the highest hot water valve in the system 5 Open the drain valve and drain the product completely 6 Close the hot water valve and the drain valve 7 Remove the hose 9 3 Checking the safety group s expansion relief valve and the cylinder s expansion relief valve 1 Open all ex...

Page 17: ...Repair the cable 3 Reduce the temperature of the thermostat to 55 C 4 Replace the thermostat Irregular hot water output at the valve 1 Defective expansion vessel 2 Thermal control 1 Set the expansion vessel 2 Interrupt the power supply of the product and heat generator check the thermal cut outs and replace these if you find any defects B Inspection and maintenance work Overview N Work Maintenance...

Page 18: ... 900 l h 900 l h Pressure loss in the heat exchanger heating circuit 44 mbar 44 mbar 44 mbar Volume of the heat exchanger heating circuit 3 7 l 3 7 l 3 7 l Volume of the heat exchanger solar circuit 3 7 l 3 7 l 3 7 l Surface of the heat exchanger heating circuit 0 6 m 0 6 m 0 6 m Surface of the heat exchanger solar circuit 0 6 m 0 6 m 0 6 m Pressure loss in the heat exchanger solar cir cuit 44 mba...

Page 19: ...ostat 230 240 V 50Hz 230 240 V 50Hz 230 240 V 50Hz Level of protection 21 21 21 Technical data Material VIH S GB 200 3 BES VIH S GB 250 3 BES VIH S GB 300 3 BES Cylinder material Stainless steel 1 4521 Stainless steel 1 4521 Stainless steel 1 4521 Insulation material Polyurethane Polyurethane Polyurethane Insulation thickness 50 mm 50 mm 50 mm Propellant for insulating material GWP 5 GWP 5 GWP 5 O...

Page 20: ... auroSTOR 0020221298_02 D Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boiler is installed and commissioned to the completed in full ...

Page 21: ...RQWUROV KDYH EHHQ WWHG LQ FRPSOLDQFH ZLWK 3DUW RI WKH XLOGLQJ 5HJXODWLRQV Yes Type of control system if applicable Y Plan S Plan Other Is the cylinder solar or other renewable compatible Yes No What is the hot water temperature at the nearest outlet C All appropriate pipes have been insulated up to 1 metre or the point where they become concealed Yes UNVENTED SYSTEMS ONLY KHUH LV WKH SUHVVXUH UHGX...

Page 22: ...3 Date Engineer name Company name Telephone No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Comp...

Page 23: ...E Electricity 3 F Filling and purging the heating circuit 15 Filling and purging the product 15 Filling and purging the solar circuit 15 Frost 4 H Handing over to the operator 15 I Identification plate 5 Inspection work 16 17 Intended use 3 M Maintenance work 16 P Product dimensions 7 Q Qualification 3 R Regulations 4 S Safety device 3 Safety group 8 Schematic drawing 3 Serial number 5 Spare parts...

Page 24: ...hire DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manufacturer s written consent We reserve the right to make technical changes 145061_02 ...

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