Vaillant auroSTOR VIH S GB 300/3 BES Installation And Maintenance Instructions Manual Download Page 14

6 Start-up

14

Installation and maintenance instructions auroSTOR 0020221298_02

5.3.9

Connecting the 2-way motorised valve to
the power supply

Connect the 2-way motorised valve; to do this, see the
instructions for the controller or multi-functional module.

6

Start-up

6.1

Checking and treating the heating
water/filling and supplementary water

Caution.
Risk of material damage due to poor-qual-
ity heating water

Ensure that the heating water is of suffi-
cient quality.

Before filling or topping up the system, check the quality
of the heating water.

Checking the quality of the heating water

Remove a little water from the heating circuit.

Check the appearance of the heating water.

If you ascertain that it contains sedimentary materials,
you must desludge the system.

Use a magnetic rod to check whether it contains mag-
netite (iron oxide).

If you ascertain that it contains magnetite, clean the sys-
tem and apply suitable corrosion-protection measures, or
fit a magnet filter.

Check the pH value of the removed water at 25 °C.

If the value is below 8.2 or above 10.0, clean the system
and treat the heating water.

Ensure that oxygen cannot get into the heating water.

Checking the filling and supplementary water

Before filling the system, measure the hardness of the
filling and supplementary water.

Treating the filling and supplementary water

Observe all applicable national regulations and technical
standards when treating the filling and supplementary
water.

Provided the national regulations and technical standards
do not stipulate more stringent requirements, the following
applies:

You must treat the heating water in the following cases:

If the entire filling and supplementary water quantity dur-
ing the operating life of the system exceeds three times
the nominal volume of the heating installation, or

If the guideline values listed in the following table are not
met, or

If the pH value of the heating water is less than 8.2 or
more than 10.0.

Total
heating
output

Water hardness at specific system volume

1)

20 l/kW

> 20 l/kW

50 l/kW

> 50 l/kW

kW

ppm

CaCO

mol/

m

³

ppm

CaCO

mol/

m

³

ppm

CaCO

mol/

m

³

< 50

< 300

< 3

200

2

2

0.02

Total
heating
output

Water hardness at specific system volume

1)

20 l/kW

> 20 l/kW

50 l/kW

> 50 l/kW

kW

ppm

CaCO

mol/

m

³

ppm

CaCO

mol/

m

³

ppm

CaCO

mol/

m

³

> 50
to

200

200

2

150

1.5

2

0.02

> 200
to

600

150

1.5

2

0.02

2

0.02

> 600

2

0.02

2

0.02

2

0.02

1) Nominal capacity in litres/heating output; in the case of multi-
boiler systems, the smallest single heating output is to be used.

Caution.
Risk of material damage if the heating
water is treated with unsuitable additives.

Unsuitable additives may cause changes in
the components, noises in heating mode and
possibly subsequent damage.

Do not use any unsuitable frost and cor-
rosion protection agents, biocides or seal-
ants.

No incompatibility with our products has been detected to
date with proper use of the following additives.

When using additives, follow the manufacturer's instruc-
tions without exception.

We accept no liability for the compatibility of any additive or
its effectiveness in the rest of the heating system.

Additives for cleaning measures (subsequent
flushing required)

Adey MC3+

Adey MC5

Fernox F3

Sentinel X 300

Sentinel X 400

Additives intended to remain permanently in the
system

Adey MC1+

Fernox F1

Fernox F2

Sentinel X 100

Sentinel X 200

Additives for frost protection intended to remain
permanently in the system

Adey MC ZERO

Fernox Antifreeze Alphi 11

Sentinel X 500

If you have used the above-mentioned additives, inform
the operator about the measures that are required.

Inform the operator about the measures required for frost
protection.

Summary of Contents for auroSTOR VIH S GB 300/3 BES

Page 1: ... maintenance instructions auroSTOR VIH S GB 3 BES GB IE Installation and maintenance instructions Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91 18 2810 info vaillant de www vaillant de ...

Page 2: ...on 7 5 3 Electrical installation 11 6 Start up 14 6 1 Checking and treating the heating water filling and supplementary water 14 6 2 Setting the immersion heater thermostat 15 6 3 Cold water inlet pressure 15 6 4 Setting the thermostatic mixer 15 6 5 Filling and purging the product 15 6 6 Filling and purging the heating circuit 15 6 7 Filling and purging the solar circuit 15 7 Handing the product ...

Page 3: ... a system compon ent for hot water generation and storage for closed central heating installations Intended use includes the following observance of accompanying operating installation and servicing instructions for the product and any other system compon ents installing and fitting the product in accord ance with the product and system approval compliance with all inspection and main tenance cond...

Page 4: ...se components once they have cooled down 1 4 4 Risk of material damage caused by using an unsuitable tool Use the correct tool to tighten or loosen screw connections 1 4 5 Risk of material damage caused by frost Do not install the product in rooms prone to frost 1 4 6 Risk of injury during transport due to a high product weight Make sure that the product is transported by at least two people 1 5 R...

Page 5: ...of the appropriate Building Regu lations The Benchmark Checklist can be used to demon strate compliance with Building Regulations and should be provided to the customer for future reference Installers are required to carry out installation commission ing and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage...

Page 6: ...ble to the heat generator in order to minimise heat losses Set up the product in a suitable location in a room and when doing so pay attention to the following points Plan the installation of the tundish Page 9 The installation surface must be even and have sufficient load bearing capacity to support the operating weight of the product The installation site must be frost free Install the product i...

Page 7: ...ns Ø 595 638 90 379 317 265 154 B A D C E F Dimensions mm VIH S GB 200 3 BES VIH S GB 250 3 BES VIH S GB 300 3 BES A 1 265 1 535 1 745 B 940 1 210 1 421 C 890 1 090 1 271 D 764 914 995 E 702 852 933 F 650 800 881 5 Installation 5 1 Setting up the unit horizontally Align the product vertically by adjusting the adjustable feet 5 2 Hydraulic connection Caution Risk of damage caused by heat transfer w...

Page 8: ...or on the solar coil outlet close to the cylinder 5 2 2 Connecting the product to the heating circuit 1 Connect the heating circuit to the inlet 5 and the outlet 3 Minimum diameter of the copper pipe 22 mm Note Ensure that the distance between the heat generator and the product is as small as pos sible in order to prevent heat losses Installing the 2 way motorised valve AUTO MAIN OPEN 2 Install th...

Page 9: ...product 2 Install a pipe at the expansion vessel and connect the terminal to the safety group 1 5 2 6 Installing a discharge pipe 600 mm 300 mm D2 2 1 D1 1 Temperature and pres sure expansion relief valve 2 Tundish The drain connections of the temperature and pressure redu cing valve and the expansion relief valve must be connected to the supplied tundish via 15 mm thick copper pipes The tundish m...

Page 10: ...ge pipe for the heat generator expansion relief valve can be connected to the horizontal discharge pipe for the cylinder behind the tundish using a T piece 5 2 6 1 High level drain Installing the upper drain is permitted as long as this does not present a danger to anyone in or outside the building at the drain point Examples of points to consider when decid ing whether a location is suitable for ...

Page 11: ...against being switched on again Caution Risk of material damage by drilling through the product The product may be damaged by drilling work Do not drill through the product 70 60 50 40 1 3 2 4 70 60 50 40 70 60 50 40 1 3 2 4 1 3 2 4 2 1 3 4 5 1 Solar circuit thermostat 2 Primary circuit thermo stat 3 Immersion heater 4 Immersion heater ther mostat 5 Retainer for the temper ature sensor 5 3 1 Optio...

Page 12: ...he power supply 70 60 50 40 1 3 2 4 L N 1 L N 3 2 4 1 2 1 Remove the cover for the electrics on the cylinder 2 Install a separate power supply for the immersion heater in accordance with the applicable standards 3 Use heat resistant cables for the immersion heater con nection Diameter of the cable 1 5 mm 4 Connect the thermal cut out to the mains power supply using a double pole isolator with a co...

Page 13: ...5 3 7 Connecting the controller Conditions eBUS The thermal cut out for the primary circuit is not used when connecting an eBUS unit Conditions 230 V controller If you use a 230 V controller from a third party manufacturer connect the thermal cut out 2 and 3 for the primary circuit with the 2 way motorised valve to isolate the heat source in the event of a fault in the 2 way motorised valve 5 3 8 ...

Page 14: ...operating life of the system exceeds three times the nominal volume of the heating installation or If the guideline values listed in the following table are not met or If the pH value of the heating water is less than 8 2 or more than 10 0 Total heating output Water hardness at specific system volume 1 20 l kW 20 l kW 50 l kW 50 l kW kW ppm CaCO mol m ppm CaCO mol m ppm CaCO mol m 50 300 3 200 2 2...

Page 15: ...ing time 5 min 8 Close all of the draw off valves 6 6 Filling and purging the heating circuit Note The heating circuit can be filled using a filling device or a separate filling cock which is installed at a location that is easily accessible The separate filling cock must be removed after filling If a filling device is used close the filling valve and remove the filling device If you are not permi...

Page 16: ...uct 1 Close the cold water draw off valve 2 Secure a hose to the drain valve 3 Position the hose at a suitable outflow 4 Open the highest hot water valve in the system 5 Open the drain valve and drain the product completely 6 Close the hot water valve and the drain valve 7 Remove the hose 9 3 Checking the safety group s expansion relief valve and the cylinder s expansion relief valve 1 Open all ex...

Page 17: ...Repair the cable 3 Reduce the temperature of the thermostat to 55 C 4 Replace the thermostat Irregular hot water output at the valve 1 Defective expansion vessel 2 Thermal control 1 Set the expansion vessel 2 Interrupt the power supply of the product and heat generator check the thermal cut outs and replace these if you find any defects B Inspection and maintenance work Overview N Work Maintenance...

Page 18: ... 900 l h 900 l h Pressure loss in the heat exchanger heating circuit 44 mbar 44 mbar 44 mbar Volume of the heat exchanger heating circuit 3 7 l 3 7 l 3 7 l Volume of the heat exchanger solar circuit 3 7 l 3 7 l 3 7 l Surface of the heat exchanger heating circuit 0 6 m 0 6 m 0 6 m Surface of the heat exchanger solar circuit 0 6 m 0 6 m 0 6 m Pressure loss in the heat exchanger solar cir cuit 44 mba...

Page 19: ...ostat 230 240 V 50Hz 230 240 V 50Hz 230 240 V 50Hz Level of protection 21 21 21 Technical data Material VIH S GB 200 3 BES VIH S GB 250 3 BES VIH S GB 300 3 BES Cylinder material Stainless steel 1 4521 Stainless steel 1 4521 Stainless steel 1 4521 Insulation material Polyurethane Polyurethane Polyurethane Insulation thickness 50 mm 50 mm 50 mm Propellant for insulating material GWP 5 GWP 5 GWP 5 O...

Page 20: ... auroSTOR 0020221298_02 D Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boiler is installed and commissioned to the completed in full ...

Page 21: ...RQWUROV KDYH EHHQ WWHG LQ FRPSOLDQFH ZLWK 3DUW RI WKH XLOGLQJ 5HJXODWLRQV Yes Type of control system if applicable Y Plan S Plan Other Is the cylinder solar or other renewable compatible Yes No What is the hot water temperature at the nearest outlet C All appropriate pipes have been insulated up to 1 metre or the point where they become concealed Yes UNVENTED SYSTEMS ONLY KHUH LV WKH SUHVVXUH UHGX...

Page 22: ...3 Date Engineer name Company name Telephone No Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Comments Signature SERVICE 09 Date Engineer name Company name Telephone No Comments Signature SERVICE 02 Date Engineer name Company name Telephone No Comments Signature SERVICE 04 Date Engineer name Comp...

Page 23: ...E Electricity 3 F Filling and purging the heating circuit 15 Filling and purging the product 15 Filling and purging the solar circuit 15 Frost 4 H Handing over to the operator 15 I Identification plate 5 Inspection work 16 17 Intended use 3 M Maintenance work 16 P Product dimensions 7 Q Qualification 3 R Regulations 4 S Safety device 3 Safety group 8 Schematic drawing 3 Serial number 5 Spare parts...

Page 24: ...hire DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manufacturer s written consent We reserve the right to make technical changes 145061_02 ...

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