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Vaillant Air/Flue Gas System, Installation Manual

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Vaillant Air/Flue Gas System Installation Manual Download Page 36

0020058722_04

Vaillant Ltd

Nottingham Road

   

Belper

   

Derbyshire

   

DE56 1JT

Tel44

 

845

 

602

 

29 22

   

Vaillant Service Sol44

 

80 70

 

606

 

07 77

[email protected]

   

www.vaillant.co.uk

Summary of Contents for Air/Flue Gas System

Page 1: ...For the competent person Installation manual Air flue gas system VKK 3 GB Installation manual...

Page 2: ...ed on 26 09 2012 Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Telefon 49 21 91 18 0 Telefax 49 21 91 18 28 10 info vaillant de www vaillant de Vaillant GmbH 2012 These inst...

Page 3: ...m diameter 11 4 3 Certified air flue gas systems and components 200 mm diameter 11 4 4 Certified flue gas systems 12 5 System conditions 12 5 1 Maximum pipe lengths 12 5 2 General installation instruc...

Page 4: ...ns for the installed Vaillant product 1 2 Storing documents Pass these instructions and all other applicable docu ments on to the system operator The system operator should retain these instructions f...

Page 5: ...he district master chimney sweep 2 3 2 Risk of poisoning due to escaping flue gas Improperly installed flue gas pipes may cause flue gas to escape Before starting up the product check that the whole f...

Page 6: ...seals of the flue gas pipe Route the horizontal flue pipe with a downward gradient Downward gradient to the product 3 Note 3 corresponds to a downward gradient of approx 50 mm per metre of pipe length...

Page 7: ...ocation leads to condensate leaking from the lid of the opening for cleaning and may lead to cor rosion damage Install the inspection T piece in accordance with the illus tration 2 3 14 Material damag...

Page 8: ...usability of the products identified by Vaillant article numbers that are designed for the flue pipe is provided If you do not use certified elements for the Vaillant flue pipe when installing the pro...

Page 9: ...ge 18 3 2 2 Flue gas pipe in the shaft combustion air through the external wall Installing the 130 mm diameter system Page 18 3 2 3 Flue gas pipe in the shaft combustion air from the shaft Installing...

Page 10: ...through the roof combustion air through the external wall Installing the roof duct Page 26 Installing the combustion air line in the external wall Page 31 Flue gas connection and installing the horizo...

Page 11: ...versal pitched roof tile 25 45 red for roof duct 160 186 mm diameter 0020095569 Components Art no Flat roof penetration collar aluminium for the roof duct 160 186 mm diameter 0020095570 External wall...

Page 12: ...Support elbow mounting rail long version 500 mm 0020095539 Air clamp stainless steel for 200 300 mm dia meter 0020095536 45 elbow stainless steel for external wall laying concentric 200 300 mm diamet...

Page 13: ...At least Maximum total pipe length L1 L2 L3 130 mm diameter Round DN 60 mm Angular DN 40 mm 33 0 m plus 3 x 87 diversions and support elbow 160 mm diameter 50 0 m plus 3 x 87 diversions and support el...

Page 14: ...and support elbow 200 mm diameter 50 0 m plus 1 x diversion 87 and support elbow The horizontal lines must have a maximum length of 12 m minus the two 87 diversions of which 6 m is for the air pipe an...

Page 15: ...gular DN 40 mm 50 m 50 m 39 8 m Round DN 90 mm Angular DN 60 mm 50 m Round DN 120 mm Angular DN 80 mm Round DN 140 mm Angular DN 100 mm 200 mm diameter Round DN 70 mm Angular DN 40 mm 50 m 38 6 m 26 3...

Page 16: ...versions 87 The horizontal flue gas pipe must have a max imum length of 6 m minus the three 87 diver sions 5 1 6 Flue gas pipe through the roof combustion air through the external wall m i n 1 m L2 L1...

Page 17: ...he external wall L 4 L 1 L 2 L 3 m i n 1 m ecoCRAFT VKK 3 E HL 806 1206 1606 2006 2406 2806 System Maximum total pipe length L1 L2 L3 L4 130 mm diameter 160 mm diameter 50 0 m plus 1 x diversion 87 pl...

Page 18: ...be used as a shaft for the supply of combustion air without the need for additional heat insulation 5 2 3 Route of the flue pipe in buildings The route of the flue pipe should correspond to the short...

Page 19: ...6 2 3 Installing the support elbow and inserting the flue pipes in the shaft 0 0 2 n i m 1 2 3 4 5 1 Mortise a sufficiently large opening at the installation site to allow enough space for installatio...

Page 20: ...upport elbow 2 Shorten the DN 180 safety pipe for the shaft opening 1 to the shaft wall thickness 3 Push the safety pipe over the flue pipe in the shaft until it ends flush with the shaft s external w...

Page 21: ...ect the vertical part of the flue gas pipe and the equipment connection piece using the required exten sion pipes diversions and inspection T pieces 2 If necessary use a saw to shorten the extensions...

Page 22: ...sleeve must point to the boiler Downward gradient of the air pipe outwards 2 Note 2 corresponds to a downward gradi ent of approx 30 mm per metre of pipe length 4 Secure the air pipe with mortar and...

Page 23: ...g in the shaft 2 Drill a sufficiently large opening to allow enough space for installation 3 Drill a hole in the rear side of the shaft Diameter 10 mm 7 1 3 Installing the support elbow min 250 mm 6 7...

Page 24: ...1 7 Installing the shaft extension Caution Risk of material damage caused by flue gas or dirt particles Flue gases or dirt particles that have been sucked in may damage the product or lead to malfunct...

Page 25: ...gh an air pipe from outside Create an opening at the foot of the shaft to ventilate the flue gas pipe Secure the ventilation grille 4 Secure the wall panel 7 2 Installing a flue gas pipe on a support...

Page 26: ...3 to the rafters or ceiling 4 For the area above the roof refer to the section Installing the flue gas pipe on the external wall Page 26 5 Install the roof duct Page 26 7 4 Installing the flue gas pip...

Page 27: ...ts Do not install an offset between the two uppermost pipe brackets dimension C Install air clamps at all connecting joints between the two uppermost pipe brackets dimension C and the uppermost sectio...

Page 28: ...nal wall pipe 1 4 3 2 5 6 7 1 Extension 2 Support console 3 Support elbow 4 Wall collar 5 Internal pipe of the exten sion 6 External pipe of an exten sion already shortened 7 Support elbow air pipe 1...

Page 29: ...ffsets or in specific opening situations Only the terminal is equipped with a clamp as stand ard Note The terminal is made from black plastic on the flue gas side and is therefore also resist ant to U...

Page 30: ...pipe Conditions The roof duct protrudes by more than 1 5 m over the tile 3 1 4 2 3 Anchor the roof duct above the roof 1 Attach clamps 1 to all the connecting points above the tile 2 Attach a pipe br...

Page 31: ...d di versions 2 starting from the shaft or external wall 4 and working towards the product 4 Finally insert the elbow or the inspection elbow 2 of the flue gas pipe into the flue gas connection 1 of t...

Page 32: ...all 7 Downward gradient of the air pipe outwards 2 Note 2 corresponds to a downward gradi ent of approx 30 mm per metre of pipe length 8 Secure the air pipe using mortar 9 Leave the mortar to harden 1...

Page 33: ...l flue gas pipe Installing 21 I Inspection T piece Installing 24 L Lubricant for installation For 160 mm diameter 200 mm diameter systems 5 M Maximum pipe lengths 12 P Pipe bracket Adjustment range 29...

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Page 36: ...0020058722_04 Vaillant Ltd Nottingham Road Belper Derbyshire DE56 1JT Telephone 44 845 602 29 22 Vaillant Service Solutions 44 80 70 606 07 77 info vaillant co uk www vaillant co uk...

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