Vag HYDRUS G Operation & Maintenance Instructions Manual Download Page 2

Content

VAG reserves the right to make technical changes and use 

materials of similar or better quality without express no-

tice. The pictures are non-binding.

1  General 

3

1.1  Safety 

3

1.2  Proper use 

3

1.3  Identification 

3

2  Transport and Storage 

3

2.1  Transport 

3

2.2  Storage 

4

3  Product features 

4

3.1  Features and function description 

4

3.2  Applications 

4

3.3  Permissible and impermissible modes of  

operation 

4

3.3.1  Claw dimensions 

4

3.3.2  Suitable surface box 

5

4  Installation into the pipeline 

5

4.1  Conditions required on site 

5

4.2  Assembly instructions and fitting 

5

4.3  Assembly of the VAG HYDRUS

®

 G Underground 

Hydrant 

5

4.4  VAG HYDRUS

®

 G flange version 

5

5  Set-up and operation of the valve 

5

5.1  Visual inspection and preparation 

5

5.2  Function check and pressure test 

5

5.3  Initial operation 

6

5.4  Operation 

6

5.4.1  Opening the hydrant 

6

5.4.2  Closing the hydrant 

7

6  Maintenance and repair 

7

6.1  General safety instructions 

7

6.2  Inspection and operation intervals 

7

6.3  Maintenance work and replacement of parts 

8

6.3.1  Design 

8

6.3.2  Cleaning and lubrication 

9

6.3.3  Visual and function check 

9

6.4  Maintenance 

9

6.4.1  Disassembly of the entire bonnet (7.1) 

9

6.4.2  Replacing the stem (7.3); packing sleeve (7.2) or 

sliding disks (7.4) 

9

6.4.3  Replacement of the complete main valve assem-

bly (15) or the valve cone (15.3) 

9

7  Trouble-shooting 

10

8  How to contact us 

10

Summary of Contents for HYDRUS G

Page 1: ...KAT B 1622 Edition 1 02 2011 VAG HYDRUS G Underground Hydrant DN 100 PN 16 Operation and Maintenance Instructions...

Page 2: ...y of the VAG HYDRUS G Underground Hydrant 5 4 4 VAG HYDRUS G flange version 5 5 Set up and operation of the valve 5 5 1 Visual inspection and preparation 5 5 2 Function check and pressure test 5 5 3 I...

Page 3: ...ualified staff see also Section 6 1 General safety instructions For further technical information such as dimensions materials or applications please refer to the respective documentation KAT 1622 A V...

Page 4: ...tective caps of the connections flanges and the packaging materials until immediately prior to assembly The valve can be stored in ambient temperatures ranging from 20 C to 50 C protected by adequate...

Page 5: ...riate VAG seep age stone for the safe draining of the underground hydrant Picture 4 Installation into the pipeline In addition observe the installation guidelines set out in DVGW worksheet W 331 to in...

Page 6: ...the hydrant Lift street cap cover at lifting support and turn sideways until the street cap is freely accessible Clean claw 1 1 and claw cover 2 in street cap Lift up self clos ing outlet claw cover 2...

Page 7: ...steps described for initial set up as described under Section 5 Set up and operation Statutory and local provisions as well as the safety and accident prevention regulations must be observed and compl...

Page 8: ...5 O ring NBR 8 Hexagonal bolt M16 A2 70 9 SET Stem square cap EN JS 1050 11 Name plate Plastic 13 Protective cap Plastic PP 15 Complete main valve assembly 15 1 Stem nut retainer with stem nut EN JS...

Page 9: ...he entire bonnet 7 1 Clean the upper section of the underground hydrant in the area of the bonnet Remove the two bolts 8 on the bonnet attachment Turn stem square cap 9 clockwise until stem 7 3 is com...

Page 10: ...e bonnet or sliding disk as described in 6 4 1 6 4 2 Tightness on the hydrant shut off Foreign material e g plastic shavings are stuck between the valve cone 15 3 and valve seating socket Flush hydran...

Page 11: ...Edition 1 02 2011 www vag group com info vag group com...

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