vacuubrand PC 500 LAN Instructions For Use Manual Download Page 1

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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check
carefully the validity of this document with respect to his product. Manual-no.: 999084 / 05/10/2009

page 1 of 46

Technology for Vacuum Systems

Instructions for use

Chemistry pumping units

PC 500 LAN
PC 600 LAN

Summary of Contents for PC 500 LAN

Page 1: ...changed It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999084 05 10 2009 page 1 of 46 Technology for Vacuum Systems Inst...

Page 2: ...pump VACUUBRAND diaphragm pumps are the result of many years of experience in construction and practical operation of these pumps combined with the latest developments in material and manufacturing t...

Page 3: ...ents Safety information 4 Technical data 8 Use and operation 12 Description 16 Notes on operation 18 General view of factory set modes 19 Menu structure of controller 20 Working with the controller 22...

Page 4: ...ical shock The supply cable may be fitted with a moulded European IEC plug or a plug suitable for your local electrical supply If the plug has been removed or has to be removed the cable will contain...

Page 5: ...symbol hot surfaces on the equipment Adopt suitable measures to prevent any danger arising from the formation of hot surfaces or electric sparks The pumps have no approval for operation in or for pum...

Page 6: ...d substances might be released into the environment or into the pump housing To reduce the risk of leaks ask for a diaphragm pump with additional safety diaphragm Comply especially with notes on opera...

Page 7: ...om mains and wait two minutes before starting mainte nance to allow the capacitors to discharge Before starting maintenance wait two minutes after isolating the equipment from mains to allow the capac...

Page 8: ...o 5 8 o t 0 3 r e w o P W 0 8 1 0 0 2 z H 0 6 0 5 d e e p s d a o l o N n i m 1 0 0 8 1 0 0 5 1 t a t n e r r u c d e t a R V 0 0 1 z H 0 6 0 5 z H 0 6 V 0 2 1 z H 0 6 0 5 V 0 3 2 A A A 8 3 6 3 0 3 6...

Page 9: ...a r e p o g n i r u d 5 8 o t 0 3 y l p p u s e g a t l o v f o e g n a r e l b i s s i m r e p m u m i x a M z H 0 6 0 5 0 1 V 0 3 2 o t 0 1 V 0 0 1 e s u F V 0 5 2 A 8 T m m 0 2 x 5 n o i t a r e p...

Page 10: ...a l p r e v o c t o p h c t a C P P g n i t c e l l o c r e s n e d n o c r u o p a v e t s a w t s u a h x E k s a l f d e t a o c s s a l g e t a c i l i s o r o b s s a l g e t a c i l i s o r o B...

Page 11: ...sk to collect condensate pump MZ 2C gas ballast valve PC 500 LAN controller VNC 1 vacuum connection VNC 1 connection pump mains connection VNC 1 on off switch diaphragm pump at the terminal box on off...

Page 12: ...Attach the pipelines of the coolant circuit to the respective hose nozzles see im age at the waste vapour condenser Check hose connections prior to starting op eration of the cooling system Secure co...

Page 13: ...ure after approx 15 minutes Prevent internal condensation transfer of liquids or dust The diaphragm and valves will be damaged if liquids are pumped in significant amounts Let the pump run with gas ba...

Page 14: ...ent recovery rates at the exhaust waste vapour condenser Attention Notes concerning the operation of the exhaust waste vapour condenser Check hose connections prior to starting operation of the coolin...

Page 15: ...ned catchpots Important Comply with regulations when disposing solvents condensates Reuse if possible purify if contaminated Shutdown Short term Has the pump been exposed to condensate Allow the pump...

Page 16: ...number of version are displayed for 2s Display and keys key up select menu next menu item increase value key down select menu previous menu item decrease value key Enter start of control next step in...

Page 17: ...is document with respect to his product Manual no 999084 05 10 2009 page 17 of 46 Connections serial interface RS 232 C vacuum connection connection mains cable 8 pin socket for connection of coolant...

Page 18: ...connect the pressure trans ducer Condensate and deposits at the pressure transducer falsify the measurement result If residues occur or when working with aggressive or con densable substances install...

Page 19: ...e Vacuum control pControl Controller controls pump and or isolation valve according to preset pressure in two point controller continuous pumping VARIO pump exactly according to preset pressure coolan...

Page 20: ...eadjustment Adjusting the pressure transducer at atmospheric pressure and under vacuum see section Readjustment RS 232 parameters Setting of the interface parameters see section Interface parameters S...

Page 21: ...tely only when the device menu is terminated Switch off the device to ignore a started new configuration of the controller 1013mbar Start Esc Esc VACUULAN V 2 00 Cal Sens Cal Atm see section Readjustm...

Page 22: ...ase Upper pressure value p On factory set 200 mbar Condition for restart of the pump when the pressure is increasing If the actual pressure is higher than the upper set point the pump starts again Low...

Page 23: ...local vacuum network VACUU LAN pSet 1 pSet 2 pSet 3 system pressure pressure in vacuum tubing network pumping unit Ports with non return valves Assembling the components of a VACUU LAN network A VACU...

Page 24: ...plication Automatically controlled vacuum applications An increase of system pressure due to formation of gas e g pumping down and or programmed preset pressures can occur if several automatically con...

Page 25: ...and laboratory Adjustment under vacuum Evacuate the controller via the vacuum connection to a pres sure 0 5 mbar e g by applying a good rotary vane pump Select program Cal Sens at controller The displ...

Page 26: ...at any time Setting of the interface Setting of the interface parameters directly at the controller is described below Enter the device menu Select RS 232 The factory set values are underlined Baud 9...

Page 27: ...ssure IN_PV_4 xxx min OnlyVACUU LAN Time of process IN_PV_5 XX XX h m OnlyVACUU LAN Preselected IN_CFG XXXXX at controller 0 Remote mode off 1 Remote mode on 0 not used 0 not used 0 No coolant valve 1...

Page 28: ...mperature error 1 Error isolation valve 1 Error coolant valve 1 External errorr e g at VARIO Preset pressure IN_SP_1 XXXX mbar or Unit according to preselection XXXX Torr or XXXX hPa Status of IN_STAT...

Page 29: ...controller 0001 to 1060 mbar hPa or 0001 to 0795Torr Pumping speed OUT_SP_2 XX X In Hz 01 0 to 60 0 99 9 corresponds HI Start up pressure OUT_SP_3 XXXX In unit according to selection at controller up...

Page 30: ...nds Function Command Parameter Description The single abbreviations of a command are separated by underscores ASCII 5FH Command and parameter are separated by ignore characters ASCII 20H The string is...

Page 31: ...nual flow control module VCL 01 677106 VACUU LAN shut off manual flow control moduleVCL 02 677107 VACUU LAN automatic control module VCL 10 677108 VACUU LAN manual flow control automatic control modul...

Page 32: ...a r t e r u s s e r p e g a s s e m r o r r E s y S k c e h C s p e e b e v i f c i s a b n i s s e c o r p f o e m i T N A L U U C A V e d o m d e d e e c x e s k a e l r o f m e t s y s k c e h C e...

Page 33: ...n e C e h t n i k a e l r o d e n o i t i s o p m u u c a v r o e n i l e p i p m e t s y s a h t i w p m u p k c e h C t a y l t c e r i d e g u a g m u u c a v k c e h c t r o p t e l n i p m u p e...

Page 34: ...60 70 C Wait until temperature is reached Determine the vacuum level for a boiling point use published data of solvents Reduce pressure until a sufficient level of evaporation is attained If hysteresi...

Page 35: ...e the pump and other compo nents from the vacuum system and the electrical supply Drain condensate if applica ble avoid the release of pollutants Separate pump from cooling water circuit Allow suffici...

Page 36: ...the elbow fitting from the cover plate Through reassembly a leak may result Disconnect cables from the controller and unscrew controller from holding plate Unscrew socket head screw at rear of contro...

Page 37: ...ump head and remove upper housing hous ing cover with housing cover insert head cover and valves Never remove parts by using a spiky or sharp edged tool e g screw driver we recommend to use a rubber m...

Page 38: ...e pointer in the handle of theVACUUBRAND face wrench shows to the longer mark ing line Check diaphragm for damage and replace if necessary To do so use Phillips screw driver to remove four counter sun...

Page 39: ...ney shaped opening beside valve By turning eccentric bushing bring connecting rod into up per turning point position Max stroke of the rod Pay attention that the diaphragm stays positioned centrally s...

Page 40: ...ary recheck pump chamber Assembling the pump at the pump support and on the base plate Tighten union nuts first by hand and then tighten one full turn using open ended wrench w f 17 PC 600 LAN Assembl...

Page 41: ...Cleaning and assembling components Cleaning the pressure transducer The controller itself is maintenance free If the vacuum system is contaminated oil particles etc contamination of the pressure tran...

Page 42: ...the Federal Republic of Germany for the field of meteorology and certain sectors of safety engineering for the measurable variable pressure in the pressure range from 10 3 mbar to 1000 mbar in accorda...

Page 43: ...ry product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair or from the pur ch...

Page 44: ...for the returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oil...

Page 45: ...le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne conception dessin et mod le vendu par nous m mes Cette d claration c...

Page 46: ...obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of app...

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