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Safety 

vacon 

 5 

24-hour support: +358-40-8371 150 

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Email: [email protected] 

6.2.2

 

MF4 – MF6 ....................................................................................................................... 43

 

6.2.2.1

 

Allowed option boards in MF4 – MF6: .................................................................... 43

 

6.2.3

 

Control connections ....................................................................................................... 44

 

6.2.4

 

Control I/O ....................................................................................................................... 45

 

6.2.5

 

Control terminal signals ................................................................................................ 46

 

6.2.5.1

 

Jumper selections on Vacon NXL basic board ...................................................... 47

 

6.2.6

 

Motor thermistor (PTC) connection ............................................................................... 50

 

7.

 

CONTROL KEYPAD ......................................................................................................... 51

 

7.1

 

Indications on the Keypad display .......................................................................................... 51

 

7.1.1

 

Drive status indications .................................................................................................. 51

 

7.1.2

 

Control place indications ................................................................................................ 52

 

7.1.3

 

Numeric indications ....................................................................................................... 52

 

7.2

 

Keypad push-buttons .............................................................................................................. 53

 

7.2.1

 

Button descriptions ........................................................................................................ 53

 

7.3

 

Start-up wizard ....................................................................................................................... 54

 

7.4

 

Navigation on the control keypad ........................................................................................... 55

 

7.4.1

 

Monitoring menu (M1) .................................................................................................... 58

 

7.4.2

 

Parameter menu (P2) ..................................................................................................... 61

 

7.4.3

 

Keypad control menu (K3) .............................................................................................. 63

 

7.4.3.1

 

Selection of control place ...................................................................................... 63

 

7.4.3.2

 

Keypad reference ................................................................................................... 64

 

7.4.3.3

 

Keypad direction ..................................................................................................... 64

 

7.4.3.4

 

Stop button activation ............................................................................................. 64

 

7.4.4

 

Active faults menu (F4) ................................................................................................... 65

 

7.4.4.1

 

Fault types .............................................................................................................. 65

 

7.4.4.2

 

Fault codes ............................................................................................................. 66

 

7.4.5

 

Fault history menu (H5) .................................................................................................. 68

 

7.4.6

 

System menu (S6) ........................................................................................................... 69

 

7.4.6.1

 

Copy parameters .................................................................................................... 71

 

7.4.6.2

 

Security ................................................................................................................... 71

 

7.4.6.3

 

Keypad settings ...................................................................................................... 72

 

7.4.6.4

 

Hardware settings .................................................................................................. 73

 

7.4.6.5

 

System information ................................................................................................ 74

 

7.4.6.6

 

AI mode ................................................................................................................... 77

 

7.4.7

 

Modbus interface ............................................................................................................ 78

 

7.4.7.1

 

Modbus RTU protocol ............................................................................................. 78

 

7.4.7.2

 

Termination Resistor .............................................................................................. 79

 

7.4.7.3

 

Modbus address area ............................................................................................. 79

 

7.4.7.4

 

Modbus process data ............................................................................................. 79

 

7.4.7.5

 

Fieldbus parameters .............................................................................................. 81

 

7.4.8

 

Expander board menu (E7) ............................................................................................. 83

 

7.5

 

Further keypad functions ....................................................................................................... 83

 

8.

 

COMMISSIONING ............................................................................................................ 84

 

8.1

 

Safety ....................................................................................................................................... 84

 

8.2

 

Commissioning of the frequency converter ........................................................................... 84

 

8.3

 

Basic parameters ................................................................................................................... 87

 

8.3.1

 

Monitoring values (Control keypad: menu M1).............................................................. 87

 

8.3.2

 

Basic parameters (Control keypad: Menu P2 

 B2.1) .................................................. 88

 

9.

 

FAULT TRACING ............................................................................................................. 90

 

Summary of Contents for NXL

Page 1: ...vacon nxl ac drives user manual multi control application manual ...

Page 2: ......

Page 3: ...xplained in Chapter 6 1 1 7 Instructions on using the keypad are given in Chapter 7 8 All parameters have factory default values In order to ensure proper operation check the rating plate data for the values below and the corresponding parameters of parameter group P2 1 See Chapter 8 3 2 nominal voltage of the motor par 2 1 6 nominal frequency of the motor par 2 1 7 nominal speed of the motor par ...

Page 4: ...TY 2 EU DIRECTIVE 3 RECEIPT OF DELIVERY 4 TECHNICAL DATA 5 INSTALLATION 6 CABLING AND CONNECTIONS 7 CONTROL KEYPAD 8 COMMISSIONING 9 FAULT TRACING 10 DESCRIPTION OF BOARD OPT AA 11 DESCRIPTION OF BOARD OPT AI VACON MULTI CONTROL APPLICATION MANUAL ...

Page 5: ...acon NXL Drive This manual is available in both paper and electronic editions We recommend you to use the electronic version if possible If you have the electronic version at your disposal you will be able to benefit from the following features The manual contains several links and cross references to other locations in the manual which makes it easier for the reader to move around in the manual t...

Page 6: ...esignation code 13 3 2 Storage 14 3 3 Maintenance 14 3 4 Warranty 15 4 TECHNICAL DATA 16 4 1 Introduction 16 4 2 Power ratings 18 4 2 1 Vacon NXL Mains voltage 208 240 V 18 4 2 2 Vacon NXL Mains voltage 380 500 V 18 4 3 Technical data 19 5 INSTALLATION 21 5 1 Mounting 21 5 1 1 MF2 and MF3 21 5 1 2 MF4 MF6 24 5 2 Cooling 25 5 3 Changing EMC protection class from H to T 26 6 CABLING AND CONNECTIONS ...

Page 7: ...3 1 Selection of control place 63 7 4 3 2 Keypad reference 64 7 4 3 3 Keypad direction 64 7 4 3 4 Stop button activation 64 7 4 4 Active faults menu F4 65 7 4 4 1 Fault types 65 7 4 4 2 Fault codes 66 7 4 5 Fault history menu H5 68 7 4 6 System menu S6 69 7 4 6 1 Copy parameters 71 7 4 6 2 Security 71 7 4 6 3 Keypad settings 72 7 4 6 4 Hardware settings 73 7 4 6 5 System information 74 7 4 6 6 AI ...

Page 8: ...6 vacon Safety Telephone 358 201 2121 Fax 358 201 212 205 1 10 DESCRIPTION OF EXPANDER BOARD OPT AA 93 11 DESCRIPTION OF EXPANDER BOARD OPT AI 94 ...

Page 9: ...ine the machine manufacturer is responsible for providing the machine with a disconnecting device EN60204 1 6 Only spare parts delivered by Vacon can be used 7 The heat sink of types MF2 and MF3 may be hot when the frequency converter is in use Coming into contact with the heat sink may cause burns 1 2 Safety instructions 1 The Vacon NXL frequency converter is meant for fixed installations only 2 ...

Page 10: ... least the same cross sectional area shall be provided up to a point where the protective conductor has a cross sectional area not less than 10 mm2 Cu or 16 mm2 Al c Automatic disconnection of the supply in case of loss of continuity of the protective conductor See chapter 6 The cross sectional area of every protective earthing conductor which does not form part of the supply cable or cable enclos...

Page 11: ...peed frequency according to the motor and the machine connected to it 3 Before reversing the motor shaft rotation direction make sure that this can be done safely 4 Make sure that no power correction capacitors are connected to the motor cable 5 Make sure that the motor terminals are not connected to mains potential NOTE You can download the English and French product manuals with applicable safet...

Page 12: ...hout the world a fact which makes the EMC requirements of customers different All Vacon NXL frequency converters are designed to fulfil even the strictest immunity requirements 2 2 3 Environments defined in the product standard EN 61800 3 2004 A1 2012 First environment environment that includes domestic premises it also includes establishments directly connected without intermediate transformers t...

Page 13: ...3 2004 A1 2012 Category C3 includes converters the rated voltage of which is less than 1000V and which are intended for use in the second environment only Vacon EMC Class T Frequency converters of this class fulfil the product family standard EN 61800 3 2004 A1 2012 if intended to be used in IT systems In IT systems networks are isolated from earth or connected to earth through high impedance to a...

Page 14: ...XL 0002 2 to 0006 2 has been designed and manufactured in accordance with the following standards Safety EN 61800 5 1 2007 EMC EN 61800 3 2004 A1 2012 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the curren...

Page 15: ... contact the supplier immediately 3 1 Type designation code Figure 3 1 Vacon NXL type designation code for sizes MF2 and MF3 NXL 0004 C 1 N 1 SSS 00 5 Product range NXL NX Light Nominal current low overload Maximum continuous current of the unit at 40 deg e g 0007 7 Amps Nominal mains voltage 2 208 240Vac 5 380 500Vac Control keypad B No control keypad C standard seven segment keypad EMC emission ...

Page 16: ...t range NXL NX Light Nominal current low overload Maximum continuous current of the unit at 40 deg e g 0007 7 Amps Nominal mains voltage 2 208 240Vac 5 380 500Vac Control keypad B No control keypad C standard seven segment keypad EMC emission level Hardware modifications Supply Mounting Boards SSS Standard SSV Varnished PCB s Enclosure classification 2 IP21 5 IP54 Brake chopper 1 internal brake ch...

Page 17: ...eptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages The Manufacturer s time of warranty is 18 months from the delivery or 12 months from the commissioning whichever expires first General Conditions NL92 Orgalime S92 The local distributor may grant a warranty time different fro...

Page 18: ...ol keypad constitutes a link between the user and the frequency converter The control keypad is used for parameter setting reading status data and giving control commands Instead of the control keypad also a PC can be used to control the frequency converter if connected through a cable and a serial interface adapter optional equipment You can have your Vacon NXL drive equipped with control I O boa...

Page 19: ...and Application Control Control Keypad Fan Current Sensors Rectifier IGBT Inverter Brake resistor Power Supply Control I O 1 2 3 Integrated input module Brake chopper belongs to the standard equipment in classes MF3 to MF6 brake resistor is available as option Classes MF4 and bigger have an integrated input module This measuring method only in classes MF5 and bigger Control module Power module Cha...

Page 20: ...nt IH A 50 over load current A 10 over load 40 C P kW 50 over load 50 C P kW 10 over load 40 C P kW 50 over load 50 C P kW EMC level N NXL 0001 5 1 9 2 1 1 3 2 0 55 0 37 0 75 0 55 2 9 MF2 IP20 60x130x150 1 0 NXL 0002 5 2 4 2 6 1 9 2 9 0 75 0 55 1 1 0 75 3 6 MF2 IP20 60x130x150 1 0 NXL 0003 5 3 3 3 6 2 4 3 6 1 1 0 75 1 5 1 1 5 0 MF3 IP20 84x220x172 2 0 NXL 0004 5 4 3 4 7 3 3 5 1 5 1 1 2 2 1 5 6 5 M...

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