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92026r15

V200 POSITIONER

4

1.1 Principle of Operation

The V200 incorporates the force balance 

principal of operation. The desired value, in 

the form of pressure, affects the membrane(1)

with the force that is created and transferred to 

the balance arm(2). The opposing force, which 

represents the actual control value, is provided 

by the feedback spring(5) and creating force in 

the opposite direction on the balance arm(2).

The feedback spring, resting on the feedback 

arm(3), is positioned by the shape and re-

sponse of the cam. The cam(4) is connected 

to the cylinder’s (actuator) piston rod via the 

drive. 

The pilot valve(6) is connected to the balance 

arm and follows the balance arm’s movement. 

The system is stable when the gold plated 

spool(7) is in the neutral position and the forces 

that affect the balance arm is in equilibrium.

As soon as a signal change occurs or a change 

in the position of the valve/actuator package 

occurs, the “force balance” is also changed 

and the spool responds. Air immediately begins 

to flow into the part of the actuator (C+ or C-) 

which allows the feedback mechanism to return 

the spool to the neutral position.

The system is self-stabilizing and searches for a 

steady state position.

1.2 Product identification

The V200 identification tags, Serial number 

tag(1), product model tag(2) and feedback op-

tion tags(3), are placed as shown. 

The product model tag contains information on 

control signal, maximum working pressure and 

temperature ranges. Other information can be 

shown depending on the model.

1 INTRODUCTION

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Summary of Contents for V200P

Page 1: ...V200 POSITIONER www vacaccessories com 92026r15 1...

Page 2: ......

Page 3: ...Installing IP converter 12 2 7 1 Internal IP converter 12 2 8 4 20 mA connection 13 2 8 1 Connecting the control signal 13 2 8 2 Checking the control signal 13 2 8 3 Bench test with calibrator 13 2 8...

Page 4: ...lance arm s movement The system is stable when the gold plated spool 7 is in the neutral position and the forces that affect the balance arm is in equilibrium As soon as a signal change occurs or a ch...

Page 5: ...the moisture condenses and becomes liquid water Large quantities can build and some times flood small water separators This ex cess water will eventually reach the control valve and positioner This c...

Page 6: ...connection stroke OUT All air from the actuator IP and posi tioner is vented through this port Standard equipped with a bug screen silencer Air connections for male 1 4 NPT or G 1 4 Gauge connections...

Page 7: ...A should be aligned properly to the rotary actuator spindle B A relatively small error combined with a rigid coupling can create very powerful radial forces which can overload and cause premature wea...

Page 8: ...0 5 0 1 8 0 L I N 1 0 0 1 0 0 9 0 LIN 0 B S P L I T R A N G E 9 0 D R 0 5 0 1 8 0 L I N 1 0 0 1 0 0 9 0 LIN 0 B S P L I T R A N G E 9 0 D R 0 5 0 1 8 0 L I N 1 0 0 1 0 0 9 0 LIN 0 B 2 3 Installation i...

Page 9: ...ctions for linear actuators 2 4 1 Double acting 2 4 2 Single acting Direct CCW Signal closes Signal opens Reverse CW Spring opens Spring closes Direct CCW Spring opens Spring closes Reverse CW Signal...

Page 10: ...selected curve aligns with the ball bearing 4 A small gap between the roller and the cam tip is desirable 4 Tighten the cam nut by hand 1 Check that the locking screw 2 is still loose if not loosen t...

Page 11: ...screwdrivers equally under the edges 2 of the spindle drive using the housing as fulcrum The spindle has a snap ring that is released with the equal pressure 2 6 2 Spindle Mounting Press the spindle d...

Page 12: ...he front cover and indicator see page 15 1 Loosen the two screws that secure the pneumatic sealing plate 1 and remove the plate 2 Make sure the two O rings 2 are still in the positioner housing 3 Inst...

Page 13: ...low ohmic ampere meter over the test points 2 2 8 3 Bench test with the calibrator When bench testing it is possible to connect the control signal signal gen erator clips to the two points 3 thus eli...

Page 14: ...the valve actuator has responded 3 Adjust the zero position by turning the zero screw 1 with a screwdriver Range Span 4 Increase to 100 input signal 5 Wait until the valve actuator has responded 6 Ad...

Page 15: ...the backside 2 10 3 Removing Dome indicator cover Due to the combined depth of the dome indicator and V200 cover care should be exercised when removing the dome It is recommended that something sturdy...

Page 16: ...cover a hard distinctive punch Adjust the display position by turning the indicator cover 2 to its desired position it is a reasonably tight friction fit 2 10 7 Removing the indicator Pull the indicat...

Page 17: ...eject from the unit 2 Loosen the screw 1 and remove filter cover 2 3 Cautiously remove the filter 3 with a sharp pointed object e g a pocket knife 4 Press the new filter 3 into the housing 5 Check the...

Page 18: ...gold plated spool in its working position all four pistons inside the valve housing Slowly lift the pilot valve in one end The spool should start to glide before the angle exceeds 20 see sketch If any...

Page 19: ...V200 POSITIONER www vacaccessories com 92026r15 19 Intentionally blank...

Page 20: ...www vac se 92026r15 V200 POSITIONER 20 59 3 SPARE PARTS 3 1 Exploded drawing...

Page 21: ...lot Valve SHG 3 91009 1 Pilot Valve SHGHF 4 91019 1 Valve Block Aluminium n a 1 Valve Bushing Stainless Steel n a 3 Spool Stainless Steel Gold plated n a 1 O ring 7 65x1 63 NBR70 Nitrile rubber OR7 65...

Page 22: ...ads 1 8 NPT optional G threads 1 8 NPT optional G threads Cable entry 1 2 NPT optional M20x1 5 1 2 NPT optional M20x1 5 1 2 NPT optional M20x1 5 Ingress corrosion protection NEMA 4X and IP66 NEMA 4X a...

Page 23: ...22 5 1 9 16 39 5 2 1 16 52 5 1 3 16 30 3 16 5 1 3 8 35 Air connections 1 4 NPT 5x 5 8 15 5 2 15 32 62 5 3 27 32 97 5 1 16 1 5 1 7 8 47 5 2 1 4 57 31 32 25 2 7 32 56 2 31 32 75 5 1 4 133 5 127 Dome Ind...

Page 24: ...www vac se 92026r15 V200 POSITIONER 24...

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