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Save the scrap to use to test paints or 

glues. 

Cut the hatch on the marked trim line.  

Sand the underside of the hull liner 

with the 100 grit sandpaper.  

When gluing the hull liner, you want to 

clamp it firmly to the deck, but you don’t 

want to clamp over the strakes or chines. 

(raised areas) 

Sand the underside of the deck for the 

bond with the deck liner.  

Sand the deck liner. All plastics are best 

sanded in several directions.  

Score the hatch opening at the marked 

line 2 to 3 times until the opening 

separates from the hull.  

 These 3/16” thick scraps of Masonite 

panel will let you press the hull while 

avoiding the raised areas.  

  Close up of the edge of the scrap how 
it avoids the raised chine.  Any smooth 

flat material will work here. 

Taped in place, they will not move. 

Without the scraps, you could not use a 

larger flat surface for clamping.  

Cut slowly. The plastic is thicker on 

the deck than the hull.  

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Sand the inside of the hull. Sand both in 

at least two directions for a better bond. 

 

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Summary of Contents for Vac-U-Vee Jr.

Page 1: ...socket head screws motor mount stainless washers hex wrench M3 motor socket head screws motor washers motor hex wrench molded Boat Stand with pre cut foam mount pads an easy to apply combined windshie...

Page 2: ...connected to the boat Even if it is turned OFF assume it can glitch and run on its own Never run the boat if swimmers are in the water Don t chase wildlife Be careful with rechargeable batteries They...

Page 3: ...o the hull about this much Repeat for the two corners at the stern Removing these corners will give you a starting point for trimming with scissors Cut with the boat on the right and the scrap on the...

Page 4: ...eral directions Score the hatch opening at the marked line 2 to 3 times until the opening separates from the hull These 3 16 thick scraps of Masonite panel will let you press the hull while avoiding t...

Page 5: ...et a bag of sand inside the hull to clamp the liner to the hull Hold the liner to the bow with tape Mix a smaller amount of epoxy and add filler Or use some magnets to clamp them together Raise the ou...

Page 6: ...he epoxy cure When you are sure it is set remove the clamps and tape Now we assemble the glued hull You can use RTV sealants heavily filled epoxies or other glues Avoid glues that would melt styrene I...

Page 7: ...have to be pretty Fill evenly and wipe off any excess Note how the sealant is pressed into the corner Smooth the sealant onto the top of the transom It will help seal it to the deck 7 46 47 48 49 Put...

Page 8: ...a little A good thing With pieces of tape ready pull the deck over the hull and secure the bow as shown Don t worry about sealant squeezing out 7 58 59 60 61 Start the tape on the deck under the boat...

Page 9: ...tape The best solvent for the PL Brand Polyurethane Roof Sealant is Mineral Spirits a type of paint thinner It will leave no residue on the plastic to affect the paint Use only a tiny drop on a paper...

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