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Confirm the 3/8-inch space and clamp with a clothespin. Put some filled epoxy over and around the 4 Cockpit Magnets to 

better hold them in place. If your epoxy is beginning to harden, mix a small fresh batch to do this. Set aside to cure.  

Build a Stand for the Keel. 

Get or make a box at least 6 inches high, 5 inches wide and 12 inches long. Lay your Keel on it 

to mark where the leading edge of the Keel intersects the top. Cut a 1/2-inch slot in the top to that point. In this box it was 10 

inches. The length depends on the height of the box.  

Cut a 2-inch wide slot in the back stopping 1-inch above the floor of the box. Reinforce the end of the slot with tape and 

cardboard. Set the Keel into the box. It should sit roughly level. Adjust the end of the slot if needed.  

This step installs all of the bits inside the hull. You will need the Rudder, Rudder Mount, Rudder Servo Mount, Battery 

Tray, Keel Mount Shoe, 2 Keel Posts, 2 Washers, 2 Nuts, Crossmember, 6 Crossmember Screws. Tools include a 5/64 

inch (2mm) drill bit, a 7/64 inch drill bit, step drill set, a 1/4 inch nut driver (or a hex drive handle with the hex bit 

removed), a 7/16 inch combo wrench, a socket wrench with 7/16” socket and short extension, a tube of Locktite PL 

Window, Door & Siding Polyurethane Sealant and the little piece of black rubber hose Depth Gauge.  

Summary of Contents for Vac-U-Soling Lower Hull Kit

Page 1: ...tprint high torque digital models all the way up to the HS 815BB large servo Rudder servo is mounted near the rudder or can be mounted on the crossmember There are no bulkheads giving you better acces...

Page 2: ...f swimmers are in the water Don t chase wildlife Be careful with rechargeable batteries They have the ability to dump large amounts of current in a very brief period of time if shorted causing burns o...

Page 3: ...h Magnets Hull Clamp Strips Keel Keel Shoe 2 Keel Posts Switch Crossmember 6 Crossmember Screws 8 Servo Screws with Wrench 2 Keel Stainless Nuts Washers Rudder Rudder Mount Rudder Arm Rudder Arm Set S...

Page 4: ...what is needed to ensure a good fit When drilling styrene drill at the slowest speed The material is soft so little pressure is needed to drill into it All surfaces that will be glued with epoxy or CA...

Page 5: ...turn over the deck Sand the UNDERSIDE of the Deck thoroughly Use a crisscross or circular pattern to roughen the surface for the epoxy to bond well Sand the TOP of the Deck Reinforcing Liner Check the...

Page 6: ...k Liner Hold the brush almost flat against the surface and very lightly brush the surface Flat strokes will distribute the epoxy on the surface without it getting in to the grooves If it gets into the...

Page 7: ...bs At the bow end of the deck put clothes pins on the two ribs shown next to each other Then continue every other rib to the bow as shown Put a single clothes pin at the tip of the bow Set your paint...

Page 8: ...e Hull Liner is narrower than the stern and must be oriented to the bow of the Hull as shown Examine the two bow end clothespins If one is not touching the table it could have a slight twist Lightly g...

Page 9: ...into the shelf The anchor points inserts fit any anchor point Sand the insides of the two shelves and two inserts you marked and sand the corresponding sides of the inserts that will go into the reces...

Page 10: ...forcement into the Transom end of the Hull and align to the sides of the hull Mark along the Transom top and Hull Sides for trimming Be careful not to move or shift the reinforcement while marking Car...

Page 11: ...you drew on the hull The Hull should be sitting directly on the work table To keep it from falling over steady the sides with a folded towel or other object that won t get in the way of clamping Mix 1...

Page 12: ...ther rib until both sides are done You will notice that in between the clothespins there may be gaps between the Hull and the Hull Liner Clamp these gaps with the end of another clothespin not clampin...

Page 13: ...he Hull will go into the deck groove a little easier if you knock off the sharp edges by lightly scraping only once or twice with a knife at an angle Blow or sweep out any bits Lay out a towel This st...

Page 14: ...e side of each magnet is scuffed Sand the underside of each corner shelf of the Cockpit Opening Sand the back of the ledge as well Sand the underside of the Cockpit Cover in the same area Mix two 1 in...

Page 15: ...ess should align with the center Mast Step locator dimple indicated by the drill bit used as a pointer so you can adjust the mount to center In the Transom first glue in the white plastic spacer into...

Page 16: ...wide slot in the back stopping 1 inch above the floor of the box Reinforce the end of the slot with tape and cardboard Set the Keel into the box It should sit roughly level Adjust the end of the slot...

Page 17: ...the two dimples to 1 4 inch diameter Turn the Hull over and set the Keel Mount Shoe into the hull with the partial hole arrow on the bow end Use a pencil to mark a line around the Shoe Sand the area w...

Page 18: ...until the hose touches the chuck then tighten it Check the exposed drill bit again to be sure Set the Hull onto the Keel Place the Keel Mount Tubes over the Keel Bolts with the end that is grooved on...

Page 19: ...he Keel Box as long as there is room for the sticks and clamp between the box top and the Hull Paint stick or two rulers are clamped on the flat part of the Keel The two sticks should be approximately...

Page 20: ...er Mount into the hole with the pointed end toward the Crossmember Align the point to the middle of the pencil line Remove the Rudder Mount and sand the marked area Also sand the corresponding bottom...

Page 21: ...ier Press into place Wipe away any excess sealant Set the Battery Tray into the Bow It only fits into this location Trim some of it if it is larger than you need Trace its outline onto the hull with a...

Page 22: ...is temporary It will come loose in time For a permanent bond take some filled epoxy and work it around the Magnet s sides Clean away epoxy between the magnet and the corner of the Cockpit Cover arrow...

Page 23: ...airlead and hold as shown Use the marked step drill to drill the Fairlead holes in the Deck at the two locator dimples about 4 inches in front of and 1 inch behind the Cockpit opening Mix a small amou...

Page 24: ...f the Deck Add tape at the middle when you are farther along When you finish a the tip of the bow add a piece of tape there Press evenly to ensure the deck is fully engaged onto the hull Adjust the ta...

Page 25: ...1 2 inch square Fold in half then fold again Press tight Run the double folded sandpaper back and forth in the grooves of the Deck Remove it often to clean off any plastic debris Check it for loss of...

Page 26: ...it is just below the height of the Deck Liner s edge as you pull the nozzle along Don t try to do this in a continuous movement A stitching move where you stop letting the sealant build up then back...

Page 27: ...pe No need to pull hard The sealant will stay in place The tape just holds it there There will be lots of oozing at the Transom Once the Deck is on the line add tape to the sides of the stern of the b...

Page 28: ...irits Or just wipe it clean with a dry paper towel if you don t have any mineral spirits Let the boat cure 24 hours before painting or adding Deck hardware The King Post sits on the forward Keel Bolt...

Page 29: ...2 inch below the Deck overhang centered on the Transom The Mast Step supports the mast Set the Mast Step onto the three locator dimples in front of the Cockpit opening Align the Mast Step s three rec...

Page 30: ...coat and prevent it from dripping Read the directions on the can Most list a maximum time you can wait between coats to mask over one color to apply a 2nd color for example Exceed that maximum recoat...

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