VAC-CON 691-5001 Operation And Maintenance Manual Download Page 4

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Vacuum System Operation

and Maintenance Manual

Vacuum Compressor Operation

Belt Driven Compressor - Standard Transmission

1. Position truck at area to be cleaned.

2. Engage parking brake.

3. With clutch depressed and engine at idle speed, transmission in the neutral position, engage splitshaft only,

controls located to the right of the drivers seat.

4. Depress the clutch and shift the transmission into first gear, slowly release the clutch against the foot brake and

parking brake to ensure the rear axle is disengaged.  Be sure no personnel are in front of the  vehicle, during this

test only.

5. With the clutch depressed and engine at idle speed, transmission in neutral position, engage blower PTO

controls located to right of drivers seat.

6. Rear wheel chocks are optional (recommended on unlevel grades or for additional safety).

7. Put the transmission in the highest gear available.

8. Release clutch slowly to engage vacuum drive.

9. Exit cab.

10. Make sure all personnel are clear of the vacuum nozzle.

11. Slowly increase speed of blower by turning out the throttle control located on hose reel to an operating range of

2200-2500 RPM.

12. To stop compressor, turn throttle cable in until engine reaches idle speed.

13. Enter cab.

14. Depress clutch pedal, and place transmission in the neutral position.

15. Wait one to two minutes until compressor has come to a complete stop.

16. Disengage PTO and splitshaft controls.

NOTE:  If you do not follow step 12 & 13 exactly as stated, damage can occur to the   splitshaft/PTO arrangement.

17. Truck is now ready for transport.

LUBRICATION NOTE:  All grease fittings located at the vacuum compressor 

MUST 

be greased at least

once a day.

Summary of Contents for 691-5001

Page 1: ...Vacuum System Operation and Maintenance Manual 691 5001 Section 50 BeltDriveandHydrostaticDrive VacuumSystems ...

Page 2: ...eath could occur to you or other persons The hazards are identified by the safety alert symbol and followed by a signal word such as CAUTION WARNING OR DANGER as shown below WARNING The message that appears under the signal word explains the hazard and can be either written or pictorially presented Vac ConInc cannotanticipateeverypossiblecircumstancethatmightinvolveapotentialhazard Thewarningsin t...

Page 3: ...occurs youmusteitherdrainofftheexcesswaterinthedebrisbodyordumpthematerial outofthedebrisbodytoallowthevacuumbreakerdoorstoreopen 6 WiththevacuumbreakerswitchintheONpositionthedoorswillalsoclosewhentheoperatordisengagesthe parkingbrake Thisfeatureistoensuretherewillbenocarryoverofmaterialfromthedebrisbodytothe vacuumcompressorduringtransport 7 WiththevacuumbreakerswitchintheONposition iftheoperato...

Page 4: ...TO controlslocatedtorightofdriversseat 6 Rearwheelchocksareoptional recommendedonunlevelgradesorforadditionalsafety 7 Putthetransmissioninthehighestgearavailable 8 Releaseclutchslowlytoengagevacuumdrive 9 Exitcab 10 Makesureallpersonnelareclearofthevacuumnozzle 11 Slowlyincreasespeedofblowerbyturningoutthethrottlecontrollocatedonhosereeltoanoperatingrangeof 2200 2500 RPM 12 Tostopcompressor turnth...

Page 5: ...atedtothe rightofdriversseat 6 Rearwheelchocksareoptional recommendedonunlevelgradesorforadditionalsafety 7 Putthetransmissionintothedriveposition 8 Exitcab 9 Makesureallpersonnelareclearofthevacuumnozzle 10 Slowlyincreasespeedofblowerbyturningoutthethrottlecontrollocatedonthehosereeltoanoperating range of 2250 2500 RPM 11 Tostopcompressor turnthethrottlecableinuntilenginereachesidlespeed 12 Enter...

Page 6: ...increasespeedofblowerbyturningoutthethrottlecontrollocatedonthehosereeltoanoperating rangeof1800 2500RPMdependingonsystemused AttheappropriateRPMthehighpressuregaugeshould read between 5000 6000 RPM on a three stage compressor or 3500 4000 RPM on a two stage compressor 8 Tostopthecompressor turnthethrottlecableinorusetheelectronicthrottleswitchtodecreasetheRPMuntil enginereachesidlespeed 9 Disenga...

Page 7: ...urebeltfailure 4 CorrectbelttensionMUSTbemaintainedatalltimesduringoperation 5 Itisimportanttowatchthebeltscloselyduringthefirst100hoursofoperationbecausemorefrequent adjustmentmayberequiredduringthisperiodwhenslightbeltsealingandinitialstretchingwilloccur 6 BeltsorpowerbandsMUSTbereplacedincomplete matched sets 7 Beltsarewithinthecorrecttensioningrangewhenaforceof20 30poundsappliedmidwaybetweenth...

Page 8: ...ringcontactstheface ofbothsheavesimmediatelyabovetheshaftsatthesametime tomakesurethereisnoangularmisalignmentor offsetbetweenthesheaves 9 Ifasmallamountofadjustmentisnecessarythismaybeaccomplishedbyturningoneortheotherturnbuckle 10 Ifalargeramountofadjustmentisrequireditmaybenecessarytoshimoneortheotherpillowblockbearing 11 Afteralladjustmentsareaccomplished tightenthetwoturnbucklejamnuts 12 Tigh...

Page 9: ...shaftbearingtothedrivebearingweldment 10 Removethetwo5 8 boltsholdingtherearjackshaftpillowblockbearingtothedrivebearingweldment NOTE DONOTremovethebearingfromthejackshaftandDONOTloosenthebearingadjustmentbolts 11 Slidethebeltsoffthesheaveandovertherearpillowblockbearing 12 Removethetwo5 8 boltsholdingtheblowerpillowblockbearingtotheblowerframe NOTE DONOTremovethebearingfromtheshaftandDONOTloosent...

Page 10: ...rjackshaftpillowblockbearingtothedrivebearingweldment 8 Tightenthefour5 8 boltsholdingthefrontandrearjackshaftpillowblockbearingstothedrivebearing weldment NOTE Makesurethatbothbearinghousingsaretightagainsttheadjustingbolts 9 Makingsuretheboltsareinthegroovesofthejackshaftsheave lowerthedrivebearingweldmentdowntorest onthebelts 10 Swingthetwoturnbucklesbackinplaceandinstallthetwo5 8 bolts 11 Remo...

Page 11: ...11 Vacuum System Operation and Maintenance Manual Notes ...

Page 12: ...Vac Con Inc 969 Hall Park Drive Green Cove Springs FL 32043 phone 904 284 4200 FAX 904 284 3305 www vac con com Vac Con part number 691 5001 printed in USA June 2001 ...

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