UtilityMate UM5806, Assembly Manual

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COPYRIGHT 2004-2009 /
Utility Mate
®
Assembly Guide
Trailer Assembly Checklist
_____ STAGE 1;
1. Gather the tools needed to assemble the trailer.11mm, 13mm, 17mm,
19mm, 21mm, and 24mm sockets w/ extension. 11mm, 13mm, 17mm,
19mm, 24mm open end wrench(s).
2. Locate 4 blocks that are approximately 12” tall.
_____ STAGE 2;
3. Open & remove all parts from on top of the trailer frame.
4. Locate and remove the page that has the Certificate of Origin request on
the back page of the Owner’s Manual for safe keeping.
5. Locate the bolts bag and empty contents into a contained area.
6. Tear the four corners of the bottom box which has the trailer frame sitting
on it. This will result in the box laying flat.
7. Place a block under each corner of the trailer frame. This will result in the
frame being raised off the ground. Make sure that the bottom of the trailer
is facing upwards so that the springs, fenders, axle, and tongue can be
mounted as shown in picture #3.
_____
STAGE 3;
Please refer to the attached parts list and assembly diagram for specific bolt sizes and
parts placement. To complete stage 3 please locate 2-springs, 2-fenders, 1-axle, 1-
tongue, and the correct bolts for assembly of the undercarriage of the trailer.
8. Lay springs in spring track with spring eye facing towards front of trailer
frame and the spring spoon facing the rear of the trailer.
9. To correctly place fenders into position, make sure the longer mount
bracket is facing the rear of trailer frame.
10. Using parts B-13, 14, 15 securely attach springs and fenders to the trailer
frame.
11. Lay axle across springs with the nipple on each spring into the nipple hole
on the axle.
12. Using parts A-7, A-8 (“U” bolts and spring plate) securely attach the axle to
both springs.
13. Attach parts A-15 (the wheels) to the axle (A-9) with parts B-17 (lug nuts).
Refer to owner’s manual for proper torque (80 lbs.) and maintenance.
14. Lay part A-2 (tongue) into load bearing guide, making sure the tongue stand
is pointed up. Attach tongue with part B-4, 5, 6.
15. Connect the 12v trailer frame wire plug to the 12v tongue wire plug.
16. Attach part B-7, 8 (removable L bolt & pin)to secure the front of tongue to
trailer frame.