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DRAFT

A vacuum fluorescent display provides indication that the unit has been selected as the slave unit. LEDs 

provide status indication of power ON and battery charging status. The emergency shut off switch 

provides an instantaneous disconnect of all testing signals and controls to the MU railcar lines and MU 

jumper cables should unsafe conditions occur for any reason. Note that the emergency shut off switch 

does not remove power from the entire test unit.

2.2. The Designated Master Unit

The MU Cable Tester Unit designated as the master unit controls the operation of the entire test system. 

The master unit performs a self test, a test for short circuits between conductors, and a test for leakage 

to chassis.  It establishes a two-way communication link with the slave unit and controls the operation of 

the slave through this link. The conductor continuity test is performed by the master commanding the 

slave unit to connect a capacitive coupled path between selectable conductor pairs. Any conductor pair 

combination may be measured for normal or open conductivity.

Each designated master unit contains a control panel, an MU connector receptacle, a locomotive 

chassis lug terminal, an internal battery, and a battery charger/power adapter. The front panel controls 

and indications allow the operator to perform the desired tests and view indicated test parameters.  A 

vacuum fluorescent display provides textual indication that the unit has been selected as the master 

unit; the display also provides test system status and function control options of the tests while in 

operation. 

Control panel function buttons become illuminated when a control function is available for any given test 

option at any given stage of the testing process. LEDs provide status indication of power ON and battery 

charging status.  The emergency shut off switch provides an instantaneous disconnect of all testing 

signals and controls to the MU railcar lines and MU jumper cables should unsafe conditions occur for 

any reason. Note that the emergency shut off switch does not remove power from the entire test unit.

2.3. Battery Charger/Power Adapter

The battery charger/power adapter power cable plugs into any standard 120 VAC power receptacle; the 

output from the charger plugs into a power input connector in the control panel of each MU Cable Tester 

unit.  The charger provides operational power to the MU Cable Tester and is used to recharge the 

sealed lead-acid battery housed within the unit. The battery charger/power adapter is stored in the 

external storage pouch for transport.

3. OPERATION

Operation of the MU Cable Tester System requires two tester units, one to first be designated as Slave 

and the other designated as Master. These units must be operated from a stable surface capable of 

physically supporting the unit while connecting and disconnecting an MU jumper cable to the test units 

as well as to a railcar MU Cable receptacle. 

3.1. Setup – Slave Unit

3.1.1.Open and remove the cover of either test unit. 
3.1.2.Set the On/Off Power switch to the OFF position.
3.1.3.Set the Emergency Shut Off switch to the home (reset) position 

A. Twist  the red button clockwise to release it to the home state.

3.1.4.Designated slave unit does not use Chassis Test Lead.

3.1.5.Locate the AC Power Adapter from the storage pouch

A. Insert the delta shaped power cord plug into the matching adapter block receptacle. 
B. Plug the 18VDC power connector to the matching receptacle on the MU Cable Tester 

control panel labeled: 18VDC POWER.

16814-99 Rev. A

Summary of Contents for 16814-00

Page 1: ... OPERATIONS MANUAL for MU CABLE TESTER MODEL NUMBER 16814 00 CAUTION All operators are expected to read and become thoroughly familiar with the entire contents of this manual before attempting to operate the MU Cable Tester ...

Page 2: ...2 D R A DOCUMENT NO 16814 99 16814 99 Rev A ...

Page 3: ...er Unit 5 Battery Charger Power Adapter 5 OPERATION 5 Setup Slave Unit 5 The internal battery can be used if no AC power is available Make sure the battery is sufficiently charged to be able to complete the desired MU testing 6 Startup Slave Unit Auto Testing 6 SPECIFICATIONS 8 Physical 8 Size 8 Electrical 8 Environmental 9 16814 99 Rev A ...

Page 4: ...n freight locomotives The test operator selects one test unit to be used as a slave and the other as a master Typical equipment configuration for the MU Cable Tester System is one designated Slave unit connected to one designated Master unit by way of one MU jumper cable Up to eight railcars can be added between the slave and master units with nine jumper cables connecting the entire chain All MU ...

Page 5: ...is available for any given test option at any given stage of the testing process LEDs provide status indication of power ON and battery charging status The emergency shut off switch provides an instantaneous disconnect of all testing signals and controls to the MU railcar lines and MU jumper cables should unsafe conditions occur for any reason Note that the emergency shut off switch does not remov...

Page 6: ...om the Slave Unit menu Press F1 to Start the Self test sequence 3 3 2 Wait for designated slave unit to complete self test A When unit displays Self Test Pass proceed to step 3 3 3 B If self test fails resolve source of failure and retest Indications found on the display can be used to help determine cause of failure 3 3 3 Connect one end of an MU Jumper Cable to the MU socket on the designated Sl...

Page 7: ...Master Unit designation 3 6 3 Press F1 to Start the Self test sequence 3 6 4 Wait for the designated master unit to complete self test A When unit displays Self Test Pass proceed to step 3 6 5 B If self test fails resolve source of failure and retest Indications found on the Display can be used to help determine cause of failure 3 6 5 Connect the Master unit to the locomotive consist by inserting ...

Page 8: ...ish A If Continuity Test Fail is displayed press F2 to review the faults Follow the displayed menu options to review each fault or return to retest B When Continuity Test Pass is displayed press F3 to continue to Test Complete menu 3 9 2 Press F3 to exit or F1 to continue to the Main menu 4 Specifications 4 1 Physical 4 1 1 Size The MU Cable Tester System in comprised of two tester units each hous...

Page 9: ...mp 4 2 2 Battery Operating Time A 5 hours with fully charged battery 4 3 Environmental The MU Cable Tester meets the following environmental specifications 4 3 1 Storage Temperature A Storage Temperature Range 40 C to 85 C 4 3 2 Operating Temperature A Operating Temperature Range 0 C to 70 C 16814 99 Rev A ...

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