USSC Ashley EC95 Installation, Operation And Maintenance Instructions Download Page 13

EC95

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Tap each chimney connector pipe with a small hammer or poke with a screwdriver to reveal where the metal is getting
thin due to corrosion on the inside.  Elbows usually give out first.  Replace as necessary.
YOU SHOULD ALWAYS INSPECT AND CLEAN THE HEATER’S VENTING SYSTEM BEFORE EACH HEATING
SEASON.

TROUBLESHOOTING

Problems can arise during the operation of any wood heater.  These problems can usually be traced to such things as
the venting system, draft, aged or failed parts, fuel, and operator error.
The troubleshooting suggestions contained in this section of the manual apply to the operation of all wood heaters.
Experience has shown that correct installation and good operating practices-including routine heater and venting system
maintenance, along with a good sound chimney, will eliminate most of the problems mentioned by this section of the
manual.  Nonetheless, wood heater operators should make themselves aware of the nature, cause and solution to
possible problems so as to help themselves obtain the best possible service from this heater.

THE VENTING SYSTEM-KEY TO GOOD HEATER PERFORMANCE

A majority of performance problems with wood burning heaters can be traced to some factor in the venting system that
is adversely affecting the heater.  Air will flow into the heater and smoke will flow up the chimney only if there is suffi-
cient  difference between the air pressure in the room where the heater is located and the air pressure inside the chim-
ney.  As hot gases and smoke flow up a chimney, the pressure in the chimney is lowered, creating a difference in
pressure inside and outside the chimney.  When this pressure difference, often referred to as “draft pressure” or simply
as “draft”, is sufficient, air will be drawn into the heater through its thermostatically controlled inlet air damper.  This air
supplies the oxygen necessary for the wood to burn.  If the draft is not sufficient, insufficient oxygen will reach the
burning wood and it will burn poorly.  This condition can also cause smoke and dangerous gases to spill or backpuff
from the heater into the room.  Backpuffing occurs when the air flow through the heater is insufficient to burn all the
gases being released by the wood causing them to build up until they ignite as a minor explosion.  This causes smoke
to puff out of every opening in the heater and venting system.
Too much draft may cause excessive temperature in the heater.  An uncontrollable burn or a glowing red heater part or
chimney connector is an indication of excessive draft.  The amount of draft in the chimney depends on the length of the
chimney, local geography, nearby obstructions (even a tree that has grown tall can affect the draft of a chimney that
was previously trouble-free), and other factors.

The common unit used to measure draft is “INCHES IF WATER”.  To determine the draft of your chimney, a draft
pressure reading should be taken with a DRAFT METER or a WATER MANOMETER.  This requires someone with
proper equipment and knowledge of how to use it.  Your heater dealer should be able to preform this task for you or
recommend someone who can.
For this heater, installations with a draft of .02 inches of water or less are considered marginal and will not burn reliably
as noted above.  For this heater, it is not recommended that the draft exceed .06 inches of water or overfiring can occur
as noted above.  The recommended operating range for this heater is .03 to .06 inches of water.

WHAT TO DO IF THE HEATER SMOKES OR BURNS POORLY OR EXCESSIVE CREOSOTE ACCUMULATES IN
THE CHIMNEY

1.  Open a window slightly to see if the conditions improve.  If opening a window improved the performance of the heater
    or stops the spillage of smoke into the room, the problem is caused by a slight vacuum in the room.  The vacuum
    can be the result of the room being so tightly constructed that the air removed from the room by the heater is not
    replaced by normal infiltration of air from outside the room.
    The vacuum can also be caused by the loss of air from the room through the kitchen or bathroom ventilating fans,
    other chimneys or vents, etc.  The only solution to this type problem is to reduce the air lost from the room or provide
    a source for air to enter the room.
2.  Check the pipes connecting the heater to the chimney for loose or unsealed joints that may allow air to leak into the
    chimney system.
3.  Examine your method of building and tending the fire in the heater.  If you add too much fresh wood at each refuel
    ing, or attempt to operate the heater at too low a combustion rate for the amount of wood present in the firebox, your
    failure to follow proper practices may be causing the problem.  Also check for ash buildup in the ash pan.  Ashes can
    restrict air flow through the burning wood.
4.  Check the height of the chimney.  A chimney that is too short will not develop sufficient draft or allow wind to
    interfere with the draft.  See figure 11 for correct chimney height.
5.  Check the chimney for cracks or holes that might allow air to leak into the chimney.  If the chimney is equipped with
    an ash clean out, be sure the door is closed and fits tightly.  The door may have to be temporarily sealed with tape or
    furnace cement to be as air tight as required.  An excellent way to check an exterior chimney for leaks is to preform
    a smoke test  building a small wood fire in the heater, adding a small amount of wood to the fire to make it smoke
    heavily, momentarily blocking the top of the chimney, and watching for smoke to leak out of any opening or cracks.

Summary of Contents for Ashley EC95

Page 1: ...SULT FOR YOUR SAFETY FOLLOW THE INSTALLATION INSTRUCTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRIC TIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA To assure that satisfactory and safe service is received from this heater 1 Read these instructions entirely before beginning any part of the installation 2 Use these instructions as a guide during the installation of the heate...

Page 2: ...e chance of drafts blowing smoke ashes or sparks out of the heater during refueling or ash removal 7 The heater should be located where a small supply of wood may be kept conveniently close but not within 36 inches of the heater 8 Locate the heater so that drapes curtains furniture and other combustible materials will not be closer than the clearances shown by figures 1 2 3 and 4 OR install a clea...

Page 3: ...EC95 3 FIGURE 3 MINIMUM CLEARANCES TO COMBUSTIBLES FIGURE 4 MINIMUM CLEARANCES TO COMBUSTIBLES SIDE SECTION VIEW PLAN SECTION VIEW ...

Page 4: ...obtained from N F P A Inc Batterymarch Park Quincy MA 02269 The Chimney connector pipe from heater to chimney must be 6 inches in diameter and made from 24 gauge or heavier steel The length of the chimney connector and number of elbows used should be kept to a minimum Moisture that might collect in the chimney should be directed to the heater by providing a slope of 1 4 inch per foot in a horizont...

Page 5: ...built wall pass through system may be purchased and installed according to the instructions packaged with it to provide a safe method of passing the chimney connector through a combustible wall for connection to a masonry chimney Additional requirements pertaining to Figure 5 and the above wall pass through systems 1 2 3 4 5 Insulation material used as part of wall pass through system shall be of ...

Page 6: ...BRICK ALL AROUND CHIMNEY CONNECTOR TO HEATER FIRE CLAY LINER 5 8 MIN WALL THICKNESS MIN 3 1 2 THICK BRICK MASONRY WALL MASONRY CHIMNEY CONSTRUCTED TO NFPA 211 MINIMUM 12 IN TO COMBUSTIBLES PART A FIGURE 7 FIGURE 7 CONTINUED ON NEXT PAGE There are basically two methods of metal prefabricated chimney installation One method is to install the chimney inside the residence through the ceiling and the r...

Page 7: ...NRY CHIMNEY CONSTRUCTED TO NFPA 211 SHEET STEEL SUPPORTS 24 GAUGE MIN THICKNESS CHIMNEY CONNECTOR TO HEATER MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN MINIMUM 6 IN GLASS FIBER INSULATION ALL AROUND 24 GAUGE VENTILATED THIMBLE WITH TWO 1 INCH AIR CHANNELS CHIMNEY THIMBLE CHIMNEY FLUE PART E Figure 5 In addition to the methods shown by A B C and D of Figure...

Page 8: ...WO APPLIANCES OR HEATERS ARE CONNECTED TO THE SAME FLUE CAUTION THE HEATER MUST BE PLACED ON A LISTED FLOOR PROTECTOR AS NOTED IN THIS MANUAL IF THE FLOOR IS WOOD OR OTHER COMBUSTIBLE FLOORING IF CARPET IS PRESENT IT MUST BE REMOVED THE FLOOR PROTECTOR MUST NOT BE PLACED ON CARPET SEE FIGURE 5 CAUTION MOST WALLS AND CEILINGS CONTAIN WOOD EVEN THOUGH THEY ARE MADE OF SHEETROCK OR PLASTER ON THE OUT...

Page 9: ... obtain the fireplace items called for by figure 4 3 If the heater is to be installed on a combustible floor purchase a listed noncombustible floor protector as described in this manual and install it in the proper location The floor protector MUST protect the floor beneath and around the heater and chimney connector as shown by figure 5 4 Assemble the chimney connector pipe sections to determine ...

Page 10: ...BUILD A FIRE 1 Set the heater s thermostat control knob to the Hi position See figure 9 2 Open the feed door see figure 10 and lay paper and kindling on the rate in sufficient quantities to ensure good ignition WARNING NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM TH...

Page 11: ...e driven off and shortens the length of time the dense smoke is likely to deposit creosote on the chimney walls 5 DO NOT TAMPER WITH THE INTERNAL THERMOSTAT MECHANISM The thermostat has been designed and calibrated to provide continuous control of the fire for safety and efficiency Thermostat adjustments are made with the thermostat control knob only See figure 9 6 PREPARE THE HEATER TO HOLD FIRE ...

Page 12: ...for several days when embedded in ashes VENTING SYSTEM CHIMNEY CONNECTOR AND CHIMNEY The venting system consists of the heater s chimney connector the pipe which connects the heater to the chimney and the chimney itself When wood is burned slowly it produces tar and other organic vapors which combine the expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney...

Page 13: ...hat has grown tall can affect the draft of a chimney that was previously trouble free and other factors The common unit used to measure draft is INCHES IF WATER To determine the draft of your chimney a draft pressure reading should be taken with a DRAFT METER or a WATER MANOMETER This requires someone with proper equipment and knowledge of how to use it Your heater dealer should be able to preform...

Page 14: ...rns as cleanly as possible Thus you should adjust the amount of wood you put in the heater to the outdoor temperature Placing excessive wood in the heater will cause excessive creosote formation in the chimney waste wood and make the room uncomfortably warm 2 If the heater burns too rapidly or overheats it may be because air is leaking around a loose door gasket or a fuel feed door or ash door lat...

Page 15: ...composition fire starters specifically designed for starting a fire The use of liquid fire starters can cause an explosion within the heater 14 Do use only a Listed High Temperature Type HT Factory built Residential Type and Building Heating Appliance Chimney or a properly constructed and maintained masonry chimney to vent this heater 15 Do use 6 inch diameter chimney connector pipes made from a m...

Page 16: ...nt 11 Don t install this heater in a chimney flue that is used by another appliance 12 Don t neglect to clean and inspect your chimney regularly 13 Don t operate this heater with the doors open 14 Don t use the heater with missing or damaged parts SAFETY NOTICE In the unlikely event that your heater overfires a condition evidence by elbows stovepipes and connectors glowing red in appearance or oth...

Page 17: ...EC95 17 FIGURE 12 ILLUSTRATION OF REPAIR PARTS SEE LEDGER ON NEXT PAGE FOR PART NAMES AND PART NUMBERS 47 58 ...

Page 18: ...et for Ash Door 1 88057 18 Feed Door Assy 1 69229 19 Latch 1 25048 20 Liner Front 1 40412 22 Shield Door Ptd 1 24870 23 Pan Ash Welded 1 69206 24 Grate 2 40394 25 Angle Grate Support Assy 2 69205 26 Leveler 4 83479 27 Gasket Manifold 1 88090 28 Manifold Assy Ptd 1 24812 29 Plate Draft Assy Ptd 1 69207B 30 Clip Spring 1 83818 31 Draft Pin 1 17200 32 S Hook 2 83482 33 Chain 2 5 Ft 86318 34 Thermosta...

Page 19: ... for Mechanical Engineers by Baumeister and Marks 6 K C and R factors are explained as follows A The K factor represents the thermal conductivity of a material and is the time rate of heat flow through a homogeneous material under steady state conditions through unit area per unit temperature gradient in the direction perpendicular to a surface BTU or Btu in _______________ _______________________...

Page 20: ...20 EC95 ...

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