USSC American Harvest 6041 Installation & Operator'S Manual Download Page 13

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USSC

12 1/8

11 3/4

10 1/16

EXHAUST OULET

3" DIA.

COMBUSTION

AIR INTAKE

1 7/8" DIA.

10 1/16

11 5/8

EXHAUST OUTLET

3' DIA

COMBUSTION

AIR INTAKE

1 7/8" DIA

3" PL Vent (12" Long)

Inner Wall Thimble

Outer Wall Thimble

3" PL Vent (12" Long)

3" PL Tee w/ Cleanout

3" PL Vent (12" Long)

3" PL Vent 90° Elbow

3" PL Vent Termination Cap

Note: Always check dimensions on unit before cutting hole in wall

12 1/8

11 3/4

10 1/16

EXHAUST OULET

3" DIA.

COMBUSTION

AIR INTAKE

1 7/8" DIA.

10 1/16

11 5/8

EXHAUST OUTLET

3' DIA

COMBUSTION

AIR INTAKE

1 7/8" DIA

12 1/8

11 3/4

10 1/16

EXHAUST OULET

3" DIA.

COMBUSTION

AIR INTAKE

1 7/8" DIA.

10 1/16

11 5/8

EXHAUST OUTLET

3' DIA

COMBUSTION

AIR INTAKE

1 7/8" DIA

6041TP - PEDESTAL UNIT

6041HF- LEG UNIT

Dimensional tolerance

±1/4”

*For illustrations purposes only

A MINIMUM OF 3 VERTICAL

FEET OF PIPE OUTSIDE THE

HOME IS REQUIRED!

Summary of Contents for American Harvest 6041

Page 1: ...2 provides the best results any pellet fuel used should have an ash content of 1 or less If not efficiency will suffer This heater has successfully burned pellets with a 2 1 2 ash content though less ash is preferred and more efficient Your American Harvest Multi Fuel Heater operates on a negative pressure There fore all venting connections elbows T pipe must be sealed and airtight i Use Hi Temp s...

Page 2: ...he right to alter products specifications and price without notice Safety Tested Listed to ASTM E 1509 UM 84 HUD by OMNI Test Laboratories Inc Portland Oregon USA BTU output will vary depending on the brand type and quality of fuel and the moisture content Consult your dealer for best results Based on post 1982 home construction requiring 35 BTU Hr per Sq Ft Remember this heater should not be used...

Page 3: ...or to install the legs Gently tilt the heater on its back door opening up 3 Assemble the legs as shown using the eight 8 1 4 20 bolts supplied 4 After all bolts and screws have been tightened properly carefully set the heater back up on the legs 6041HF ASSEMBLY 6041TP PEDESTAL TRIM ASSEMBLY Assemble trim pieces as shown with the screws provided in the parts bag After trim assembly attach to the pe...

Page 4: ...to unplug the PCB cable Route the board and cable through the opening and mount it to the Left Facade using two of the 10 x 1 2 phillips head screws provided Then attach the PCB cover to the back of the facade covering the board Next use the two hex head screws removed earlier and mount the cover panel over the opening where the PCB was located See il lustration to the left Facade Trim Remove trim...

Page 5: ...USSC 5 COMPONENT LOCATION ...

Page 6: ...ife of the heater Read and follow the maintenance schedule closely DISCONNECT THE POWER CORD BEFORE SERVICING THIS HEATER A power surge protector is required The unit must be plugged into a grounded 110 volt power source Circuit Boards are very expensive protect yours Always route the power cord away from the unit Do not route cord in foot traffic areas Do not pinch cord under furniture Do not rou...

Page 7: ... corn If the kernel size of the corn varies greatly or if you switch sources frequently you will get a less consistent burn Therefore purchas ing corn from the same source will help achieve a more consistent burn DO NOT USE CORN WITH A HIGH WAX CONTENT WOOD and BIOMASS PELLETS As with corn be consistent in your pellet supplier Pellets will vary in content and burn characteristics from supplier to ...

Page 8: ...dewall to Top Edge of Unit 8 in 203mm B Sidewall to Flue 13 in 330mm C Backwall to Flue 3 in 75mm D Backwall to Unit 9 in 228mm CORNER E Adjacent Wall to Flue 3 in 75mm F Adjacent Wall to Unit 4 in 100mm BACK WALL SIDE WALL SIDE WALL Backwall Sidewall Parallel BACK WALL Corner Installation NOTE Allow sufficient space to remove the left and right side panels for maintenance purposes 6 min HEARTH PR...

Page 9: ...USSC 9 CLEARANCES TO COMBUSTIBLES 6041I ...

Page 10: ...xhaust system 90 elbows accumulate fly ash and soot thereby reducing exhaust flow and performance of the heater Each elbow or tee reduces draft potential by 30 to 50 Use no more than 180 degrees of elbows two 90 degree elbows or two 45 degree and one 90 degree elbow etc and one cleanout tee to maintain adequate draft Cleanout tees and elbows should not be connected to the rear of the unit unless a...

Page 11: ...ved to use for outside air connections straight or flexible PVC pipe is NOT approved and should NEVER be used 4 If the air inlet is connected to the outside it MUST be terminated with a vertical 90 degree bend down or with a wind hood Failure to do so could result in a burn back during high winds blowing directly up the air inlet during a simultaneous power failure see diagram above 5 Blockage exc...

Page 12: ...ATION IN A MOBILE HOME WARNING DO NOT INSTALL IN SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Check with your local building official as other codes may apply INSTALLATION CONFIGURATIONS 1 Heater must be permanently bolted to the floor Remove the Base Trim and bolt thru the base flange 2 Heater must have permanent outside air sour...

Page 13: ...re cutting hole in wall 1 2 A B 12 1 8 11 3 4 10 1 16 EXHAUST OULET 3 DIA COMBUSTION AIR INTAKE 1 7 8 DIA 10 1 16 11 5 8 12 EXHAUST OUTLET 3 DIA COMBUSTION AIR INTAKE 1 7 8 DIA 1 2 3 10 1 16 11 5 8 12 EXHAUST OUTLET 3 DIA COMBUSTION AIR INTAKE 1 7 8 DIA 6041TP PEDESTAL UNIT 6041HF LEG UNIT Dimensional tolerance 1 4 For illustrations purposes only A MINIMUM OF 3 VERTICAL FEET OF PIPE OUTSIDE THE HO...

Page 14: ...equired under the unit if the floor is noncombustible but is required 6 inches 152mm beyond the front of the unit and 6 inches 152mm beyond each side of the door if the floor is a combustible floor wood floor ing carpet linoleum etc A MINIMUM OF 3 VERTICAL FEET OF PIPE OUTSIDE THE HOME IS REQUIRED ...

Page 15: ...might consider routing your cleanout tee as illustrated below for ease of cleaning The access panel in the right side facade allows you to reach the tee from the front side of the unit if venting is assembled as shown The cleanout tee is attached to a 90 elbow mounted to the unit then rotated at approx 15 20 degrees A 12 inch section of PL vent is connected to reach the top of the unit to which a ...

Page 16: ... air may be drawn through the chimney top or through an existing ash cleanout INSTALLATION INTO A FACTORY BUILT METAL FIREPLACE When installing into a zero clearance fireplace The firebox must accept the insert without modification other than removing bolted or screwed together pieces such as smoke shelf deflectors ash lips screen or door tracks and damper assemblies These items must be re install...

Page 17: ...crews Over tighten ing can cause the glass to break WARNING Do not operate unit with broken glass Do not substitute original factory glass You must use only factory authorized glass Do not slam door shut Do not strike glass Do not use abrasive cleaners CLEANING THE GLASS When the fire is first started it will produce some smoke The soot might accumulate on the glass surface Before the glass surfac...

Page 18: ...ng the arrows on the Aux button The agitator can be adjusted from 0 to 9 setting 0 is off and setting 9 is high The Auger Delay button can be used to pause rotation of the Auger and Agitator for approx 1 minute This can be cancelled by pressing the ON button The Auger Delay is normally used only during the start up cycle to slow the fuel delivery down during the initial ignition The Mode button is...

Page 19: ...east 120 degrees Fahrenheit the shutdown procedure will include a 15 minute shutdown cycle that will keep the heater in the shutdown state for at least 15 minutes regardless of whether it is cool or pressure is detected The 15 minute cycle can be turned off by pressing the off button during shutdown This will cause the system to exit shutdown and return to the OFF mode as soon as the door is close...

Page 20: ... the firepot clean thoroughly You may have to do this once or twice a day depending on the moisture content of the corn If this is not cleaned out it could cause the agitator to jam USSC highly recommends an additive see Fuel Additive be added to your corn to eliminate these clinkers Contact your local dealer for avail ability and cost You will need this additive if the agitator fingers develop an...

Page 21: ...s back heat exchanger and lubricate the auger auger tube firepot area agitator shaft and bearings and hopper area with a light oil something like Pam cooking oil works great to coat the inside of the unit and the moving parts Clean the glass doors and outer cabinet so that you are ready for the next heating season Use of a wet dry vacuum makes all cleaning easier AUTOMATIC SAFETY FEATURES Power Ou...

Page 22: ... time then shut off SHUTDOWN SEQUENCE OF EVENTS Once the Heater has reached the normal operating temperature and switched to the OFF position the unit will initiate a slow down reducing the fuel rate until the heater s LOW LIMIT SAFETY sensor tells the control board it is safe to shutdown COMPONENT SHUTDOWN OPERATION END Draft Fan Unchanged operation until preset OFF temperature is achieved Contin...

Page 23: ...cond Flashing Heat Range Setting Indicator This indicates that the heater is in normal operation and that an over temperature condition exists causing the fuel to stop Slow changes once per second Flashing Heat Range Setting Indicator This indicates that the heater is in a cutback condition in an attempt to prevent an over temperature shutdown Factory Defaults To return the control to its original...

Page 24: ...t visible see the igniter glowing then it may need to be replaced or there is a problem with the electrical system Check wiring Loss of draft pressure Make sure the viewing door is closed and sealed properly Check the outside connections for any obstructions Check the exhaust system clean as needed PROBLEM Cause Not enough combustion air or fuel has too much moisture Viewing glass becomes black sh...

Page 25: ...USSC 25 WIRING DIAGRAM WIRING SCHEMATIC ...

Page 26: ...M 6041TP 63 29 30 68 66 39 38 34 32 31 22 23 24 26 25 59 58 60 36 35 37 33 12 40 41 48 46 45 43 42 28 27 65 64 57 61 62 56 44 47 54 55 49 52 51 50 53 3 21 20 17 18 19 11 10 13 12 72 69 14 15 16 70 2 4 1 71 69 6 7 8 9 5 67 ...

Page 27: ...r Bracket 1 37 891169 Hose 2 per 0 167 ft 38 891180 Auger Cover 39 88120 Gasket 0 188 x 1 0 Flat FbrGlss 0 25 ft 40 80488 Drive Motor Auger 1 41 80456 Drive Motor Agitator 1 42 891083 Sprocket Motor 1 43 891057 Sprocket Shaft 1 44 891058 Chain 36 Links 1 45 69594 Primary Bushing Assembly 1 46 88111 Agitator Bracket Gasket 1 47 69595 Secondary Bushing Assembly 1 48 891706 Drive Shaft Agitator 1 49 ...

Page 28: ...28 USSC PARTS DIAGRAM 6041I 21 22 19 20 23 24 25 26 17 16 7 6 3 4 6 5 11 10 2 9 8 10 14 13 15 12 18 22 1 27 28 ...

Page 29: ...3261 1 4 20 Lock Nut 2 23 80575 Circuit Board PCB 1 8 69548 Weldment Ash Pan 1 24 25583 Cover PCB 1 9 891137 Handle Brushed Nickel 1 25 25582 Cover Panel 1 10 25570 Facade Bottom 2 26 891435 Kit Facade Trim B Lux 1 11 83479 Leveler 2 27 891135 Handle Spring Large 1 12 69619 Hopper Assembly 1 28 891331 Handle Spring Small 1 13 25586 Weldment Cabinet Top 1 N S 891299 Poker Burnpot 1 14 891148 Handle...

Page 30: ...2005 1 OF 3 SHEET 3 4 REVISION HISTORY REV DESCRIPTION DATE BY A INITIAL RELEASE 10 20 2005 CDB 25 1 2 PLCS 0 63 0 63 1a Parts List Key Part No Description Qty Key Part No Description Qty 1 25491 Feed Door 1 7 891131 Glass Ceramic 1 2 25492 Handle Door 1 8 25464 Retainer Top Glass 1 3 83506 Roll Pin 3 8 x 1 1 4 1 9 25465 Retainer Bottom Glass 1 4 891135 Handle Spring Parts Bag 1 10 83202 Machine S...

Page 31: ...USSC 31 NOTE ...

Page 32: ...eference When placing an order or for warranty claims please provide the following informa tion found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBER 6041 6041TP 6041HF 6041I SERIAL NUMBER______________ 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2100 Customer Service 800 750 2723 Repair Parts 888 299 1440 ...

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USSC American Harvest 6041, Installation & Operator'S Manual

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