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dog” meets the film’s cardboard core.  Rotate the mandrel in the opposite direction from which 
the “gripper dog” points.   As you rotate, apply pressure to force the mandrel into the roll of 
film and proceed to center it on the Supply Mandrel.   
 
Place the loaded Bottom Supply Mandrel on the laminator; insert the right side first and then 
lower the left side into the roll bracket.   
 
Take the Top Supply Mandrel (labeled “Top”), insert it into the roll of laminating film as above, 
and place it in the top position in the same manner as was done with the lower.  Note:  See the 
Threading Diagram Label on the bottom of the Feed Table for reference. 
 
Color-coded laminators: 
 
Select the two rolls of laminating film that you wish to use.  Both rolls of film should be of the 
same size, type and thickness.  Note:  Always operate the laminator with two rolls of laminating 
film of the same width to avoid excessive adhesive transfer to the Rubber Rollers.  Next, take 
the Bottom Supply Mandrel (marked with the blue Color-Code) and insert it into the roll of film 
so the blue end of the mandrel matches the blue end of the film roll.  While inserting the 
Supply Mandrel, rotate it in the opposite direction from which the “gripper dog” points while 
pressing it into the roll of film and center on the mandrel.  Place the loaded Supply Mandrel on 
the machine by matching the blue end with the Blue Friction Stud and then lower the left side 
into the roll bracket. 
 
To load the top, do the same as with the lower, only match the red ends. 
 
CAUTION:  Do not apply excessive force to the ends of the Supply Mandrel (i.e. with a hammer, 
etc.).  Excessive force will damage the mandrel. 
 
Notes: 
 

 

When loading your laminating film, check for film splices.  These rolls will be clearly 
marked.  Splices are not common, but are unavoidable.  If you find a spliced roll, place it 
in the “top” position on the laminator so that the splice can be monitored carefully.  
When the splice is ready to come through the laminator, set the Motor Drive Switch and 
the Heat Switch to the “OFF” position and allow the machine to cool.  Then rotate the 
roll of film by hand so that the film is very slack.  Set the Motor Drive Switch to the 
“FORWARD” position again and allow the splice to run through.  If necessary, keep 
turning the roll of film by hand to keep it slack until the splice has passed through. 

 

 

When loading film on the laminator, be sure the heat is turned “OFF” and the machine is 
cool to avoid chance of burns. 

 

Summary of Contents for ARL 4000

Page 1: ...1 ARL 4000 40 Digital Roll Laminator 8901 OWNER S MANUAL CALL TOLL FREE 1 800 282 9290 www usi laminate com Free Lifetime Tech Support Customer Service M F 8am to 6pm Eastern...

Page 2: ...er Warranty We warrant to the original purchaser the equipment manufactured to be free from defects in material and workmanship under normal use and service Our obligation under this warranty shall be...

Page 3: ...ical components d USI shall have the option at its own discretion whether to 1 ship replacement parts to repair the equipment 2 bring the equipment to USI for servicing and repair and or 3 to provide...

Page 4: ...s of this Contract shall remain in full force and effect provided that in such event the parties agree to negotiate in good faith substitute enforceable provisions which most nearly effect the parties...

Page 5: ...well lit Allow sufficient access to the front and the back of the laminator Respect the heat shoes Operating temperatures are hot enough to burn skin If clearing a film wrap around or jam on or near...

Page 6: ...ice the laminator yourself call USI Technical Assistance 800 752 9131 for additional safety recommendations Use only USI parts for service or replacement Failure to use USI parts could void manufactur...

Page 7: ...nd repairs an assortment of metric Allen key wrenches a slotted screw driver and a Phillips screw driver are necessary Unpacking Your Laminator Your laminator comes packed in one carton It contains 1...

Page 8: ...nother test see adjustment details in the section titled Tension Repeat this step until you obtain desired results When laminating run a small amount of film before feeding the print into the laminato...

Page 9: ...ing the Supply Mandrel rotate it in the opposite direction from which the gripper dog points while pressing it into the roll of film and center on the mandrel Place the loaded Supply Mandrel on the ma...

Page 10: ...ockwise when threading the laminating film it is best to have no drag at all Turn the Speed Control Knob to a slow speed setting Set the Motor Drive Switch to the FORWARD position and using the Thread...

Page 11: ...ly Mandrels by turning the knobs clockwise until the film is smooth on the Heat Shoes and is no longer wrinkled and bubbly appearing Notes For best results reset the film tension with EACH new set of...

Page 12: ...to cut through adhesive deposits Turn the Speed Control Knob to a slow speed setting and toggle the Motor Drive Switch between the FORWARD and OFF positions to advance the rollers and clean all areas...

Page 13: ...s do not attempt to alter its position as this can damage the print Do not stop the laminator before the item has completely exited from the rear to avoid a dwell line across the print Do not service...

Page 14: ...y mandrel will cause the film to curl upward or too much tension on the bottom supply mandrel will cause the film to curl downward b Bottom roll of laminating film is threaded incorrectly 6 Wrinkling...

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