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Film rolls must be centered on the Supply Mandrels.  If the rolls are not aligned, hot 
adhesive will be deposited on the Heat Shoes and Rubber Rollers necessitating a 
cleaning operation. 

 

 

1” core laminating film is rolled adhesive side “in” (poly-in”).  When loading film on the 
Supply Mandrels, be sure that the roll is positioned correctly to unroll as shown in the 
Threading Diagram on the back of the Feed Table.  If the roll is loaded in reverse, the 
film could adhere to the laminator when heated necessitating a cleaning operation. 

 

Threading Film… 

 
Thread the top film under the Upper Idler Roller.  Pull the film down so that the film’s leading 
edge is just below the Lower Heat Shoe.  Next, thread the bottom film around the Lower Idler 
Roller.  Pull it upward until it is even with the top of the Top Heat Shoe (the film will overlap).  
Tape the lower film’s edge to the upper film.  This creates a film “Web.”  Refer to the Threading 
Diagram on the back of the Feed Table for additional details. 
 
Loosen the tension on both rolls of laminating film by turning the Tension Adjustment Knobs 
counter-clockwise; when threading the laminating film it is best to have no drag at all.  Turn the 
Speed Control Knob to a slow speed setting.  Set the Motor Drive Switch to the “FORWARD” 
position and using the Threading Board, push the film Web into the Laminating Rollers.  This 
process will push the Web into the Pull Rollers and then exit the machine.  Ensure that the 
Threading Board and laminating film exit between the rear Pull Rollers. 
 
Remove the Threading Board and save it for your next use.  Your laminator is now loaded and 
ready to be heated. 
 
Note:  If the Threading Board becomes lost or damaged, you can make your own with a piece of 
poster board.  Cut the poster board 10” wide by 30” long. 
 

Heat Settings… 

 

Set the Heat Switch to the “ON” position.  The Red Indicator Light will illuminate and remain lit 
while the Heat Switch is in the “ON” position. The Display Board on the Right Side Panel will 
now illuminate and show the current set temperature.  To reset the temperature, rotate the 
Heat Control Knob located below the display.  The new set temperature will be displayed 
immediately.  The Heat Indicator Lamp will be illuminated while the machine is heating and will 
turn off when the set temperature is reached.  To view the actual running temperature, depress 
the ACT Button on the Display Board.   
 
Notes: 

Summary of Contents for ARL 4000

Page 1: ...1 ARL 4000 40 Digital Roll Laminator 8901 OWNER S MANUAL CALL TOLL FREE 1 800 282 9290 www usi laminate com Free Lifetime Tech Support Customer Service M F 8am to 6pm Eastern...

Page 2: ...er Warranty We warrant to the original purchaser the equipment manufactured to be free from defects in material and workmanship under normal use and service Our obligation under this warranty shall be...

Page 3: ...ical components d USI shall have the option at its own discretion whether to 1 ship replacement parts to repair the equipment 2 bring the equipment to USI for servicing and repair and or 3 to provide...

Page 4: ...s of this Contract shall remain in full force and effect provided that in such event the parties agree to negotiate in good faith substitute enforceable provisions which most nearly effect the parties...

Page 5: ...well lit Allow sufficient access to the front and the back of the laminator Respect the heat shoes Operating temperatures are hot enough to burn skin If clearing a film wrap around or jam on or near...

Page 6: ...ice the laminator yourself call USI Technical Assistance 800 752 9131 for additional safety recommendations Use only USI parts for service or replacement Failure to use USI parts could void manufactur...

Page 7: ...nd repairs an assortment of metric Allen key wrenches a slotted screw driver and a Phillips screw driver are necessary Unpacking Your Laminator Your laminator comes packed in one carton It contains 1...

Page 8: ...nother test see adjustment details in the section titled Tension Repeat this step until you obtain desired results When laminating run a small amount of film before feeding the print into the laminato...

Page 9: ...ing the Supply Mandrel rotate it in the opposite direction from which the gripper dog points while pressing it into the roll of film and center on the mandrel Place the loaded Supply Mandrel on the ma...

Page 10: ...ockwise when threading the laminating film it is best to have no drag at all Turn the Speed Control Knob to a slow speed setting Set the Motor Drive Switch to the FORWARD position and using the Thread...

Page 11: ...ly Mandrels by turning the knobs clockwise until the film is smooth on the Heat Shoes and is no longer wrinkled and bubbly appearing Notes For best results reset the film tension with EACH new set of...

Page 12: ...to cut through adhesive deposits Turn the Speed Control Knob to a slow speed setting and toggle the Motor Drive Switch between the FORWARD and OFF positions to advance the rollers and clean all areas...

Page 13: ...s do not attempt to alter its position as this can damage the print Do not stop the laminator before the item has completely exited from the rear to avoid a dwell line across the print Do not service...

Page 14: ...y mandrel will cause the film to curl upward or too much tension on the bottom supply mandrel will cause the film to curl downward b Bottom roll of laminating film is threaded incorrectly 6 Wrinkling...

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