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Recirculating Closed Loop PLC Chiller Manual

Model: CLC Series with PLC Control

60/80, 100/40, 100/80, 200/40, 200/80

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Summary of Contents for 100/40

Page 1: ...Recirculating Closed Loop PLC Chiller Manual Model CLC Series with PLC Control 60 80 100 40 100 80 200 40 200 80...

Page 2: ...nstallation 4 1 Included Items 4 2 Thermal Transfer Fluids 4 3 Tubing Connections 4 4 Electrical Connection 4 5 Operating Area 4 6 Operating Instructions and Notes 5 Maintenance 5 1 Periodic Maintenan...

Page 3: ...cted on the best safety practices Most industry accidents are preventable through safety awareness Training It is the responsibility of the customer to ensure that all personnel who will be expected t...

Page 4: ...cause a person to trip or fall toward an operating machine Keep fingers hands or any part of the body out of the machine and away from moving parts when the machine is operating Any machine with movin...

Page 5: ...5 Symbols and Warnings Below are examples of commonly used symbols and what they mean Understand them and their potential consequences...

Page 6: ...s Do not use near sources of heat or open flames Do not run the liquid pump dry allow plenty of time to prime the pump The compressor imposes a 5 minute cool down before it will start After each power...

Page 7: ...Flow through plate heat exchanger helps rapidly cool your process fluid Casters make moving around these large chillers a breeze External probe for targeted cooling The included insulated silicone hos...

Page 8: ...erant R 404A STG 1 R 23 STG 2 R 404A 18 External Dimensions 43 3 X 33 3 X 51 2 43 3 X 31 4 X 51 2 19 Weight 514 lbs 430 lbs 100 80 200 40 200 80 1 32L 70L 230L 2 15 74 X 7 9 X 15 75 19 7 X 13 8 X 15 8...

Page 9: ...9 Section 2 Diagrams Pump Graphs 60 80 Not Available 100 40 100 80 200 40 200 80...

Page 10: ...sion will constitute a void of the warranty The PLC display is laid out in the simplest way possible This section will focus on the different functions of the PLC interface and how they are used Inclu...

Page 11: ...or off Snowflake Indicator 1 Stage 1 Enabled Snowflake Indicator 2 Stage 2 Enabled only on 80 C models 6 Control Style Manual Control or Automated Control Recipe Enabled 7 Automated Control This area...

Page 12: ...hen finished changing the recipe press Apply 5 Press Return to go back to the Operations Page Name and save a Recipe 1 Press the box next to the word Number then edit your recipe number 2 Press the bo...

Page 13: ...2 x 6ft of insulated flexible bellow hose with 2 Tri clamp ends 12ft of tubing total 1 x Manual Pouch with PTFE thread tape and external probe not pictured below 2 x 2 Tri clamp gasket 2 x 2 Tri clamp...

Page 14: ...Tubing insulation is pre installed Connect the inlet to the lowest point and the outlet to the highest point of the chiller If additional tubing length is needed You must insulate the tubing or perfor...

Page 15: ...15 Outlet Connection Top Inlet Connection Bottom...

Page 16: ...cord of the unit Failure and injury will result All units must be hardwired into a general duty safety switch or a lockout Chiller compressor starting amperage calculation Nominal amperage 25 Example...

Page 17: ...Keep empty buckets and spill absorption material close by in case of an accident Wear appropriate clothing and PPE To make this process quicker pre fill your jacket after connecting the chiller 1 Pow...

Page 18: ...l will evaporate over time Check and refill periodically Condenser Check and clean the condenser regularly Every quarter for low dust facilities or every month for high dust facilities Unit Check the...

Page 19: ...19 Section 6 Technical Diagrams and Troubleshooting 6 1 Circuit Board Diagrams Reserved for future revision...

Page 20: ...ature probe has failed C RTD signal converter is bad A Tighten the loose probe wire B Replace the probe C Replace the signal converter Display is not working correctly A Bad 24V DC power supply B Unpl...

Page 21: ...ooling C Wait for fluid to warm or change setting D Check capacitor or relay in power box E Check relay in power box F Call an HVAC professional to inspect for leaks Cooling Slowly or Warming A Low fl...

Page 22: ...n a heater or chiller the customer must only use distilled water Other forms of water will void the warranty Non continental United States USA Lab products are warrantied to be free of workmanship mec...

Page 23: ...eemed defective by USA Lab In that case we will pay for return shipment and replacement shipment costs The item s must be returned in original packaging and in undamaged condition The item s must have...

Page 24: ...not responsible for providing packaging material This manual and its contents are subject to change without notice USA Lab reserves the right of ultimate interpretation of the instruction manual Addit...

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