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Installation Instructions 

Residential Reverse Osmosis Drinking Water System 

Page 20 

 

 

Quick connect fittings 

Many RO systems utilize Quick Connect fittings. These user-
friendly  fittings  provide  superior  performance  and  may  be 
provided with this system. Proper use of these push-in fittings 
is  shown  below.  Along  with  these  fittings,  all  tubing  selected 
must  be  of  high  quality  and  must  be  cut  with  a  plastic  tube 
cutter or sharp razor with a clean, square cut. 
 

How to make a connection:

 

1.  Cut the tube square 

 
 
 
 

  Cut the tube square. It is essential that the outside diameter 

be free from score marks and that burrs and sharp edges 
be removed before inserting into fitting. For soft thin walled 
tubing we recommend the use of tube inserts. 

 
2.  Insert tube 

 
 
 
 

  Fitting grips before it seals. Ensure tube is pushed fully into 

the tube stop. 

3.  Push up to the tube stop 

 
 
 
 

 

Push  the  tube  into  the  fitting  to  the  tube  stop.  The  collet 
(gripper)  has  stainless  steel  teeth  which  hold  the  tube 
firmly  in  position  while  the  O-ring  provides  a  permanent 
leak proof seal. 

 
4.  Pull to check secure 

 
 
 
 

 

Pull  on  the  tube  to  check  that  it  is  secure.  It  is  a  good 
practice to test the system prior to leaving the site and/or 
before use. 

 

Disconnecting 

Push in Collet and remove tube 
 
 
 
 
 

To disconnect, ensure the system is depressurized before 
removing the tube. Push in collet squarely against face of 
fitting. With the collet held in this position, the tube can be 
removed. The fitting can be re-used. 

 
 
Should a leak occur at a fitting, the cause is generally defective 
tubing. To fix a leak, relieve pressure, release tubing, cut off at 
least  1/4”  from  the  end  (square  cut),  reattach  the  tubing  and 
confirm  the  connection  is  leak  free.  Each  time  a  new 
connection is made, it is advisable to cut off 1/4” from the end 
of the tubing using these fittings. 

Summary of Contents for 200-USRO

Page 1: ...1 2 REVISION DATE March 5 2015 US Water Systems Corporate Office 1209 Country Club Road Indianapolis IN 46234 American Revolution 5 Stage RO System The only RO System on the market that is totally American Made Visit us online at www uswatersystems com ...

Page 2: ...MEMBRANE POST CARBON PRE SEDIMENT PRE CARBON FAUCET AND MOUNTING KIT FILTER WRENCH DRAIN SADDLE FEED WATER ANGLE STOP TANK VALVE FAUCET CONNECTOR TUBING ...

Page 3: ...nk and distribution system This pump is operated by the drain water The permeate pump will dramatically increase the faucet pressure A permeate pump system will not have an ASO valve The dedicated FAUCET is used to dispense RO produced water when needed FEED WATER ANGLE STOP VALVE is connected to the cold water line to supply water to the R O system WASTE WATER SADDLE VALVE is connected to the dra...

Page 4: ...cally or horizontally There will be residual water spilled during the installation Make sure you have a pan and paper towels to catch and dry the area UNIT PREPARATION Open the shipping carton remove components and check that all parts are present Check empty storage tank to be sure air pressure is approximately 7 PSI Adjust if necessary This is typically factory set but it is a good idea to check...

Page 5: ... Install the rubber washer on the faucet 3 Install the plastic sleeve on the threaded rod 4 Install the brass washer on the threaded rod 5 Install the brass nut on the threaded rod 6 Install the faucet in the sink and slide the plastic U washer on the bottom of the sink on the faucet 7 Tighten the nut on the faucet Be sure the plastic sleeve is in the correct position for the drain line barb conne...

Page 6: ... tube into the faucet connector Leave the other end of the blue tube unconnected for now it will be connected later in the installation 10 If the air gap portion of the faucet is being used continue to the next steps Push the 1 4 drain line from the RO module on to the smaller brass barb on the bottom of the faucet Be sure the tube is completely pushed on the barb or a leak could occur 10 Now push...

Page 7: ...ply valve for the sink faucet Open the sink faucet cold water and relieve the pressure Remove the sink faucet whip hose or tubing from the shutoff valve There will be residual water spilled when this tube is removed Be sure to have a towel to dry the water that is spilled 2 Now install the gasket bushing in the angle stop valve tee 3 Install the tee on the sink faucet shutoff valve and tighten it ...

Page 8: ... in the tee 6 Push the orange supply tubing in the angle stop valve and install the lock clip Leave the other end of this tubing unconnected for now it will be connected later in the installation 7 Be sure the dark gray handle on the angle stop valve is in the closed position Now open the sink shutoff valve and check the angle stop connections for leaks If there are leaks repair them now ...

Page 9: ...tlet of a garbage disposal or plugging of the RO drain line may result Procedures 1 Remove the circle shaped knockout from the gasket 2 Remove the backing paper and install the gasket on the port side portion of the drain saddle Be sure the gasket hole is lined up with the port hole 3 Position the port side of the drain saddle valve at selected location and mark for the opening Never position the ...

Page 10: ...ot over tighten and make sure there is equal space between saddle halves on each side when fully tightened 7 If the air gap portion of the faucet is being used install the 3 8 black tubing from the faucet to the saddle valve and install the clip BE SURE THERE IS A STRAIGHT DROP FROM THE FAUCET TO THE DRAIN SADDLE A SAG IN THIS TUBING WILL CAUSE A DRAIN WATER BACKUP 8 If the air gap portion of the ...

Page 11: ...eck add or release as required F Initial tubing connections It may be desirable to leave the access tubing when making the final connections This will allow space to pull the unit out of the cabinet for filter changes without disconnecting all the tubing If you want to secure the system and cut the tubing to fit that is fine but this may require that the system be removed for filter changes or the...

Page 12: ...he carbon filter 5 Tighten the center sump hand tight and secure it with the supplied filter wrench by turning it an additional 1 4 1 2 turn 6 Remove the far left sump and install the carbon filter in the sump BE SURE that the rubber gasket is in place on BOTH sides of the carbon filter 7 Tighten the far left sump hand tight and secure it with the supplied filter wrench by turning it an additional...

Page 13: ...e fitting with little effort Refer to connections instructions on Page 16 2 Use the supplied wrench to remove the membrane housing cap 3 Remove the membrane from the protective packaging and install it in the membrane housing There are two O rings on end of the middle membrane tube Lightly lubricate these O rings with the supplied silicone grease 4 BE SURE the membrane is fully seated in the housi...

Page 14: ...ing screws and install screws allowing the mounting bracket slots to slip over them NOTE If the cabinet sidewalls are not solid unit may sit on the floor with screws to keep it against the cabinet in a vertical position The system doesn t have to be secured to the wall but it is a good practice If the system is not mounted to the cabinet wall and the tubing is not cut short the module and be remov...

Page 15: ... inlet fitting Permeate Pump Installation If the system is equipped with a permeate pump clip the pump to the membrane housing using the supplied mounting bracket and make the connections to the pump using the label on the pump and the labels on the tubing There will be a Permeate IN Permeate OUT and Brine IN connection on the pump The Brine OUT connection will be made in the following step 4 Conn...

Page 16: ...ot of water 5 If there are no leaks open the storage tank valve allow the system to fill Most systems will be full within 2 hours The system is full when the water to the drain stops Check for leaks with the system full and repair them accordingly NOTE When the system is first turned on water may intermittently spurt from the air gap opening on the side of air gap faucets This is common and should...

Page 17: ...e top of the sump with a small amount of the silicone included Tighten the filter sump hand tight then using the wrench turn an additional turn but do not over tighten 7 The carbon block filter s are installed into the next sump for 3 4 Stage or the next two sumps for 5 Stage Lubricate the O ring at the top of the sump with a small amount of the silicone included Be sure the rubber gaskets are in ...

Page 18: ...ank valve completely or a leak could occur 6 Allow the system to continue to operate until there is a steady stream coming from the faucet 7 Once there is a steady stream coming from the faucet close the faucet and open the tank valve Then go to the flushing procedure above NOTE If no objectionable tastes are noticed after second tank draining RO processed water is ready for use Otherwise drain ta...

Page 19: ... day gpd or milliliters per minute ml min Using a graduated cylinder the formulas are REJECT RATIO The reject ratio is the amount of water produced compared to the amount of water flowing to drain The formula is as follows PERCENT RECOVERY The percent recovery is another way to measure the amount of water produced compared to the amount of water which is actually used The formula to determine perc...

Page 20: ...hed fully into the tube stop 3 Push up to the tube stop Push the tube into the fitting to the tube stop The collet gripper has stainless steel teeth which hold the tube firmly in position while the O ring provides a permanent leak proof seal 4 Pull to check secure Pull on the tube to check that it is secure It is a good practice to test the system prior to leaving the site and or before use Discon...

Page 21: ...Installation Instructions Residential Reverse Osmosis Drinking Water System Page 21 TO TANK Green Tube ...

Page 22: ...tubing on the refrigerator ice maker or use the 7 16 x 3 8 water inlet solenoid adaptor If the solenoid adaptor is used remove the 1 4 existing line nut and sleeve then screw the adaptor to the water inlet solenoid No sealant or Teflon tape is required for solenoid adaptor It is a compression fitting Tighten the fitting and insert the 3 8 tubing Leave the ice maker off until the RO system is flush...

Page 23: ...Installation Instructions Residential Reverse Osmosis Drinking Water System Page 23 ...

Page 24: ...se Osmosis Membrane GENERAL PROVISIONS This warranty does not apply to any commercial or industrial installations or to any part of the reverse osmosis system which has been subjected to misuse neglect alteration or accident or to any damage caused by fire flood freezing Acts of God or any other casualty or if said system is damaged by anyone or if the original serial numbers have been removed Fou...

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