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3 months / 500 hrs of operation:
• Change petroleum lubricant while crankcase 
is warm.
• Drain compressor oil and clean oil sight glass.

6 months / 1000 hrs of operation:
• Replace oil filter and change lubricant (if nec-
essary) on pressure lubricated modles.

12 months / 2000 hrs of operation:
•  Change  synthetic  lubricant  while  crankcase 
is warm.
• Replace filter element.

FILTER INSPECTION & CLEANING

1. Loosen the clamps se-
curing the filter housing 
to its base. 
2. Remove the filter hous-
ing and withdraw the old 
filter element. 
Clean the element with a jet of air or vacuum.
3. Replace the filter element and housing.

OIL CHANGE

1. Remove the oil drain plug and allow the lu-
bricant to drain into a suitable container.
2. Replace the oil drain plug.
3. Follow the filling procedures in INSTALLA-
TION section.

BELT ADJUSTMENT

CHECKING BELT TENSION. Check belt tension 
should be occasionally, especially if looseness 
is suspected. New belts must also be properly 
tensioned upon installation.

TENSIONING BELTS

Belt tensioning can be achieved by loosening 
the motor anchor screws, pushing the motor 
away from the pump, and retightening the 
motor anchor screws. Some units are equipped 
with a belt tensioning bolt that, when turned, 
pulls the motor away from the pump. 
Otherwise, the  motor can be easily moved by 
placing a prying tool beneath it. A commer-
cially available spreader or other belt tension-
ing device can also be helpful.

   
Follow the procedures outlined below to cor-
rectly set and measure tension.
1. Measure the span length (t) of the drive.
2. Determine the amount of deflection (in 
inches) required to measure deflection force 
(in pounds) by multiplying the span length (t) 
by 1/64. For example, a 32” span length multi-
plied by 1/64 equals 1/2” of deflection required 
to measure deflection force.
3. Lay a straight edge across the top outer sur-
face of the belt drive from pulley to sheave.
4. At the center of the span, perpendicular to 
the belt, apply pressure to the outer surface of 
the belt with a tension gauge. Force the belt 
to the predetermined deflection calculated in 
step 2. Compare the reading on the tension 
gauge to the BELT TENSION TABLE in the DIA-
GRAMS & TABLES section.

Ensure the pulley and sheave are properly 
aligned and the motor anchor screws are ad-
equately retightened prior to restarting the 
compressor.

 CAUTION: Improper pulley/sheave align-

ment and belt tension can result in motor over-
load, excessive vibration, and premature belt 
and/or bearing failure.

TANK INSPECTION

The life of an air receiver tank is dependent 
upon several factors including, but not limited 
to, operating conditions, ambient environ-
ments, and the level of maintenance. The exact 
effect of these factors on tank life is difficult 

ANCHOR BOLTS

BELT SPAN (t)

DIRECTION OF 

FORCE APPLIED

DEFLECTION

O-RINGS

DEFLECTION 

FORCE SCALE

DEFLECTION 

DISTANCE 

SCALE

COMP95XX manual.indd   22

23/06/15   14:27

Summary of Contents for COMP9503

Page 1: ...515 Manual de Usuario y Garant a User s Manual and Warranty ATENCI N Lea entienda y siga las instrucciones de seguridad contenidas en este manual antes de operar esta herramienta WARNING Read understa...

Page 2: ...e Troubleshooting Air compressor Troubleshooting Electric draining Technical data Electric wiring diagram Warranty policy Normas generales de seguridad Seguridad el ctrica Seguridad personal Utilizaci...

Page 3: ...t cansado o bajo la influencia de drogas alcohol o medicamentos Un momento de distracci n mientras maneja herramientas el ctricas puede causar un da o personal serio Use equipo de seguridad Lleve siem...

Page 4: ...vista para el tipo particular de herramienta el ctrica te niendo en cuenta las condiciones de trabajo y el trabajo a desarrollar El uso de la herra mienta el ctrica para aplicaciones diferentes de las...

Page 5: ...la provisi n de aire a una presi n que usualmente no se ofrece en las l neas regulares de los talleres aire en lugares aislados y servicio de reserva de aire cuando se desconectan compresores m s gran...

Page 6: ...gadas 38 cm de las paredes y aseg rese de que la alimen taci n principal est claramente identificada y sea accesible A menos que los componentes el ctricos de la unidad est n especialmente protegidos...

Page 7: ...que receptor etc deben ser de segu ridad certificada para al menos la presi n de trabajo de la unidad Use tuber as y accesorios de cobre o hierro fundido de acero roscado o soldadura dura que tengan s...

Page 8: ...mpresor Si el disyuntor au tom tico posee una palanca ON AUTO OFF lleve el interruptor a la posici n ON AUTO Si launidad posee un interruptor ON OFF en el panel de control lleve el interruptor a la po...

Page 9: ...sario re pita el procedimiento de ajuste MANTENIMIENTO ADVERTENCIA Es recomendable que todas las reparaciones o reemplazos sean realizados por una persona de servicio t cnico calificado Siempre verifi...

Page 10: ...descritos m s abajo para ajustar y medir correctamente la tensi n 1 Mida la longitud del tramo t de la trans misi n 2 Determine la cantidad de flexi n en pulga das que se requiere para medir la fuerza...

Page 11: ...el lubri cante existente y vuelva a llenar con uno ade cuado V lvulas del compresor rotas carbonizadas sueltas o con filtraciones Inspeccione las v lvulas Limpie o reempl celas seg n sea ne cesario I...

Page 12: ...la v l vula piloto Ajuste la v lvula piloto El descargador del interruptor de presi n tiene filtraciones o no funciona Realinee el v stago o reemplace RUIDO EXCESIVO DURANTE LA OPERACI N Rueda de ban...

Page 13: ...arrancador Calefactores incorrectos de sobrecarga del arrancador Instale calefactores correctos de sobrecarga del arrancador Comun quese con un electricista Deficiente regulaci n de la potencia l nea...

Page 14: ...CEITE DEL RET N DEL EJE Ret n del cig e al gastado o cig e al cortado Reemplace el ret n Si es necesario instale un manguito de eje Instale el juego ahorrapasos de rodamientos biela de conexi n LA V L...

Page 15: ...Limpie el colador E S P A O L Manual de Usuario ESPECIFICACIONES T CNICAS COMP9505 COMP9503 COMP9510 COMP9515 VOLTAJE FRECUENCIA CAPACIDAD DEL TANQUE CAUDAL A 90 PSI CAUDAL A 150 PSI PRESI N M XIMA N...

Page 16: ...n while operating pow er tools may cause a serious personal injury Dress properly Do not wear loose clothing or jewellery Contain long hair Keep your hair clothing and gloves away of moving parts Loos...

Page 17: ...lt in a risk of injury SPECIFIC SAFETY RULES FOR AIR COMPRESSOR DANGER INTAKE AIR Can contain carbon monoxide or other contaminants Will cause serious injury or death URREA air compressors are not de...

Page 18: ...n s air at atmospheric pressure enters the cylinders through the inlet filter s and then the inlet valves located in the head On the compression stroke of the first stage piston s the air is compresse...

Page 19: ...NTING WARNING Remove the unit from the skid before mounting The compressor must be bolted to a firm level solid foundation such as a concrete floor using the vibration isola tion pads Installation on...

Page 20: ...men tary starting current of an electric motor is greater than its full load current Time delay or slow blow fuses are recommended COMPRESSOR LUBRICATION CAUTION Do not operate without lubri cant or w...

Page 21: ...t have a differential adjustment control ADJUSTMENT PROCEDURES SWITCHES WITH OUT DIFFERENTIAL ADJUSTMENT CONTROL 1 Remove the pressure switch cover 2 Adjust the range by turning the range ad justment...

Page 22: ...y available spreader or other belt tension ing device can also be helpful Follow the procedures outlined below to cor rectly set and measure tension 1 Measure the span length t of the drive 2 Determin...

Page 23: ...ve clogged leaking or de fective Inspect valve and clean repair or re place as required Piston rings damaged or worn broken rough or scratched Excessive end gap or side clear ance Install Ring Gasket...

Page 24: ...ping Check tubing and connections Tighten joints or replace as required Pressure switch differential too narrow Adjust pressure switch to increase differential if dif ferential adjustment provided Ins...

Page 25: ...ep Saver Kit Ambient temperature too low Install crank case heater kit Relocate compressor to warmer environment OIL IN DISCHARGE AIR OIL PUMPING Lubricant viscosity too low Drain existing lu bricant...

Page 26: ...electrical supply Apply power Timer malfunction Replace timer Clogged port Clean valve Solenoid valve malfunction Replace solenoid valve Clogged strainer Clean strainer TECHNICAL DATA COMP9503 COMP95...

Page 27: ...R ESTE COMPRESOR NO CUENTA CON ARRANCA DOR MAGN TICO NOTA Conecte la l nea de alimentaci n al arrancador No conecte la l nea de alimenta ci n al interruptor de presi n Conecte el cable de conexi n a t...

Page 28: ...fesionales S A de C V garantiza este producto por el termino de 1 a o en sus piezas componentes y mano de obra con tra cualquier defecto de fabricaci n a partir de la fecha de entrega Fecha de venta _...

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