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Upright X27-33RT, Service & Parts Manual

The Upright X27-33RT Service & Parts Manual is essential for maintaining and repairing your equipment. This comprehensive manual provides detailed instructions and diagrams to ensure optimal performance. Easily download this manual for free from manualshive.com, where user manuals for various products are available for instant download.

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SR3370 & SR2770 – 13184B

page 1

Table of Contents

General Specifications

General Specifications SR3370 . . . . . . . . . . . . . . . . . 3
General Specifications SR2770 . . . . . . . . . . . . . . . . . 4
Engine Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Engine Oil Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table of Contents

Maintenance Information

About this Manual: . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Manual Organization. . . . . . . . . . . . . . . . . . . . . . . . . . 7

General Specifications. . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Auto level system. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Repair parts and drawings. . . . . . . . . . . . . . . . . . . . 7
Hydraulics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Parts index - Page locator . . . . . . . . . . . . . . . . . . . . 7

Maintenance and Schematics. . . . . . . . . . . . . . . . . . . 7

Maintenance information . . . . . . . . . . . . . . . . . . . . . 7

Maintenance schedules . . . . . . . . . . . . . . . . . . . . . . . 8
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pre-operational inspection. . . . . . . . . . . . . . . . . . . . 9

90 Day or 150 Hour Maintenance

(Trained Service Technician) . . . . . . . . . . . . . . . . 10

Yearly or 500 Hour Maintenance

(Trained Service Technician)  . . . . . . . . . . . . . . . . 10

Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Pressure gun application . . . . . . . . . . . . . . . . . . . . 11
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
King pins (Item 1). . . . . . . . . . . . . . . . . . . . . . . . . . 11
Tie rods (Item 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Steer cylinder end (Item 3) . . . . . . . . . . . . . . . . . . 11
Wheel bearings

Drive wheels (Item 4) . . . . . . . . . . . . . . . . . . . . . 11

Engines (Item 5) . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydraulic oil reservoir (Item 6) . . . . . . . . . . . . . . . 12
Return filter (Item 7). . . . . . . . . . . . . . . . . . . . . . . . 12
Door hinges and latches (Item 8) . . . . . . . . . . . . . 12
Slide pads (Item 9). . . . . . . . . . . . . . . . . . . . . . . . . 12
Scissor arm bearings (Item 10) . . . . . . . . . . . . . . . 12

Batteries (Item 11) . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Preventive inspection maintenance

90 day or 150 hour checklist . . . . . . . . . . . . . . . . . 14

Torque chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Servicing  STC Fittings . . . . . . . . . . . . . . . . . . . . . . . 17

Disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Installation and connection . . . . . . . . . . . . . . . . . . 17
Seal replacement instructions . . . . . . . . . . . . . . . . 18

Auto Level System Troubleshooting. . . . . . . . . . . . . 19

Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Using the EZcal . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
EZcal auto level calibration procedure . . . . . . . . . 20

To order service or repair parts . . . . . . . . . . . . . . . . 22

ANSI and OSHA compliance. . . . . . . . . . . . . . . . . 22
Manuals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Section 1. - Repair Parts

Chassis assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Chassis assembly drawing . . . . . . . . . . . . . . . . . . . 1-3
Chassis assembly drawing, no stabilisers . . . . . . . 1-4
Chassis assembly no stabilisers . . . . . . . . . . . . . . . 1-5
Steer axle assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Steer axle assembly drawing . . . . . . . . . . . . . . . . . 1-7
Articulating axle assembly drawing . . . . . . . . . . . . . 1-8
Articulating axle assembly . . . . . . . . . . . . . . . . . . . . 1-9
Control & hydraulic cabinet assembly . . . . . . . . . . 1-10
Control & hydraulic cabinet assembly

drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Engine cabinet assembly drawing. . . . . . . . . . . . . 1-12
Engine cabinet assembly. . . . . . . . . . . . . . . . . . . . 1-13
Cable operated emergency bleed down SR3370 . 1-14
Cable operated bleed down drawing, SR3370 . . . 1-15
Cable operated emergency bleed down SR2770 . 1-16
Cable operated bleed down drawing, SR2770 . . . 1-17
Scissor stack tees SR3370 . . . . . . . . . . . . . . . . . . 1-19
Scissor stack assembly SR3370 . . . . . . . . . . . . . . 1-20
Scissor stack assembly drawing SR3370 . . . . . . . 1-21
Scissor stack assembly drawing SR2770 . . . . . . . 1-22
Scissor stack assembly SR2770 . . . . . . . . . . . . . . 1-23
Stabiliser assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Stabiliser assembly drawing . . . . . . . . . . . . . . . . . 1-25
Platform assembly drawing . . . . . . . . . . . . . . . . . . 1-26
Platform assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Fuel tank assembly, diesel fuel . . . . . . . . . . . . . . . 1-28
Upper control box mounting assembly . . . . . . . . . 1-29
Placards and decals installation . . . . . . . . . . . . . . 1-30
Placards and decals drawing . . . . . . . . . . . . . . . . 1-31
Cabinet assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Cabinet assembly drawing . . . . . . . . . . . . . . . . . . 1-33
Engine assembly drawing . . . . . . . . . . . . . . . . . . . 1-34
Engine assembly, Kubota D902 . . . . . . . . . . . . . . 1-35

Summary of Contents for X27-33RT

Page 1: ...SERVICE PARTS MANUAL POWERED ACCESS WORK PLATFORM X27 33RT Version II P N 13184B January 2009 Rev D Manual part number 508403 002 for serial numbers 10131 to current ...

Page 2: ......

Page 3: ...right X 27 33 RT BE is also sold as the Snorkel SR Series in some regions Therefore any reference to the Snorkel SR Series also applies to the UpRight X 27 33 RT BE UpRight Powered Access HQ Vigo Centre Birtley Road Washington Tyne Wear NE38 9DA USA TEL 1 785 989 3000 FAX 1 785 989 3070 ...

Page 4: ... upon which the part was installed THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT 1 Engines motors tires and batteries which are manufactured by suppliers to Snorkel who furnish their own warranty Snorkel will however to the extent permitted pass through any such warranty protection to the Customer or Dealer 2 Any Snorkel product which has been modified or altered outside Snorkel s factory wi...

Page 5: ...nstructions 18 Auto Level System Troubleshooting 19 Test procedures 19 Using the EZcal 19 EZcal auto level calibration procedure 20 To order service or repair parts 22 ANSI and OSHA compliance 22 Manuals 22 Section 1 Repair Parts Chassis assembly 1 2 Chassis assembly drawing 1 3 Chassis assembly drawing no stabilisers 1 4 Chassis assembly no stabilisers 1 5 Steer axle assembly 1 6 Steer axle assem...

Page 6: ...ntrol box assembly drawing 3 8 Ground control box assembly 3 9 Ground box 3 10 Ground box drawing sheet 1 3 11 Ground box drawing sheet 2 3 12 Platform control box assembly 3 14 Platform Control Box Assembly drawing Sheet 1 3 15 Platform Control Box Assembly drawing Sheet 2 3 16 Section 4 General Options AC outlet at platform 230 volt 4 2 AC outlet at platform 230V drawing 4 3 Flashing light insta...

Page 7: ...working load Main deck Roll out deck extended Roll out deck 330kg 120kg 726lbs 264lbs Platform size 2 73 x 1 65m 8 11 x 5 5 Stowed height 2 7m 8 10 Stowed height hand rails folded down 2 0m 6 6 Overall length 3 36m 11 0 Overall width 1 77m 5 9 Gradeability 35 Lift time 50 seconds Turning radius inner 2 38m 7 8 Turning radius outer 4 75m 15 6 Maximum wind speed 12 5m s 45km h 28mph Insulation ratin...

Page 8: ...working load Main deck Roll out deck extended Roll out deck 460kg 120kg 1015lbs 265lbs Platform size 2 73 x 1 65m 8 11 x 5 5 Stowed height 2 5m 8 2 Stowed height hand rails folded down 1 7m 5 8 Overall length 3 36m 11 0 Overall width 1 7m 5 8 Gradeability 35 Lift time 26 seconds Turning radius inner 2 38m 7 8 Turning radius outer 4 75m 15 6 Maximum wind speed 12 5m s 45km h 28mph Insulation rating...

Page 9: ...TM Grade 2 D S5000 Tier 4 Compliance Low Sulpher ASTM Grade 2 D S500 centane no 44 For operating temp below 32 F 0 C use winterized no 2 D Coolant 50 water 50 ethylene glycol Maximum Temperature 110o C Oil Capacity 3 7 L Oil Grade API Quality better than CD Oil Weight see chart below KUBOTA D902 77 32 20 0 F C 25 0 7 17 SAE 10W 30 or 10W40 SAE 30 SAE 20 SAE 10W Single Viscosity Multi Viscosity Eng...

Page 10: ... Snorkel all rights reserved Printed in New Zealand ...

Page 11: ...ll major installations and subassemblies of the unit Hydraulics Section 2 contains parts listings and drawings of hydraulic components installations including hydraulic schematics and individual components such as cylinders controls valves and solenoid operated valves Electrical Electrical Section 3 contains listings and drawings of electrical components installations including wiring schematics O...

Page 12: ...the entry of dirt or foreign materials New parts should remain in their container until they are ready to be used Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit This will assure that they are correctly reinstalled Proper assembly is critical to the successful rebuilding of any unit Carefully inspect any parts which are to be reus...

Page 13: ...pect condition Bolts and fasteners Visually inspect looseness Structural damage welds Visually inspect weld cracks dents Platform guardrails Visually inspect condition Lanyard anchor points option Visually inspect condition Bubble level indicator Visually inspect condition Guides rollers and slides Visually inspect condition Non slip tread grip Visually inspect condition Wrist support Visually ins...

Page 14: ...ift lower speeds Check smooth operation and speeds Hydraulic return filter Check condition Replace if dirty Engine RPM Check for proper RPM Low 1750rpm High 3000rpm Engine oil and oil filter Replace per engine manufacturer s interval See engine manufacturer s owners manual Engine fuel filter Check condition Replace every 6 months or if dirty Slide pads Check condition DO NOT lubricate Scissor arm ...

Page 15: ...prop and should suddenly drop onto personnel performing maintenance work under the raised platform Lubrication Refer to the above lubrication drawing for location of the following item numbers King pins Item 1 King pin bearings are self lubricating Check for signs of damage and excessive wear as outlined in the maintenance schedule DO NOT lubricate Tie rods Item 2 Tie rod bearings are self lubrica...

Page 16: ...od approximately 50 hours operation time The filter condition should be checked at the 90 day or 150 hour Preventive Inspection Maintenance interval or more frequently under extreme working conditions When changing the filter element the oil inside of the filter element should be examined for deposits of metal cuttings which if present could indicate excessive wear in some of the system components...

Page 17: ...Lead acid batteries produce flammable and explosive gases NEVER allow smoking flames or sparks around batteries SR3370 SR2770 13184B Rev D page 13 Maintenance Information DANGER ...

Page 18: ...ch base platform controls BASE CONTROLS SELECTED PLATFORM CONTROLS DO NOT WORK 4 Selector switch base platform controls PLATFORM CONTROLS SELECTED BASE CONTROLS DO NOT WORK 4 Toggle switch platform UP DOWN 4 Key start switch 4 Toggle switch glow plug timing light diesel units only 4 Fuel select switch GAS LP FUEL 4 Emergency stop switch 4 Hour meter 4 Circuit breaker reset 4 Lowering alarm 4 Engin...

Page 19: ...4 Engine oil 5 Engine START STOP 4 Electric throttle 4 Engine coolant level 5 Fuel system 3 Fuel tank 3 5 ELECTRICAL Batteries 2 4 Battery terminals 5 6 7 Battery electrolyte level 5 Battery specific gravity reading 5 Wires and cables 2 5 6 Battery disconnect switch 4 Level sensor 2 4 5 Motion warning alarm 2 4 CHECK OK ü X HYDRAULIC RESERVOIR RETURN FILTER Translucent hydraulic oil reservoir 3 5 ...

Page 20: ...2 900 106 950 118 750 220 235 430 475 165 175 320 355 93 250 99 200 145 550 161 550 300 320 580 650 225 240 435 485 M24 x 3 M24 x 2 M27 x 3 M27 x 2 353 384 459 496 154 100 167 600 200 350 216 500 740 805 1 080 1 170 555 605 810 875 209 700 228 100 272 650 294 600 1 010 1 100 1 470 1 590 755 820 1 100 1 150 M30 x 3 5 M30 x 3 M30 x 2 M33 x 3 5 M33 x 2 561 580 621 694 761 244 900 253 150 271 050 302 ...

Page 21: ...above Use with care a screwdriver could damage the release sleeve Inspection 1 STC Fittings are designed to be connected and disconnected repeatedly without replacing the O Ring and Back Up Ring unless leakage or damage is observed 2 Inspect mating STC fittings to ensure they are in good condition clean and free of contaminants nicks scratches flatspots etc 3 Check the Wire Latch Ring C see Figure...

Page 22: ...amaged fitting must be replaced with a new part to avoid leakage Figure 3 Female Port Connector 4 If undamaged clean the fitting and install Back Up Ring B at the front of the O Ring groove 5 Install the new O Ring A in the groove behind the Back Up Ring B and inspect to ensure O Ring and Back Up Ring are secure in the groove Lubricate the O Ring with a lubricant which is compatible with the syste...

Page 23: ...both up and down Using the EZcal 1 Plug EZcal into the P1 port of the auto level board see Figure 1 and turn on the ignition of the SR Figure 1 NOTE The EZcal is a menu driven measuring and calibration device Use the four arrow keys to scroll through menus and levels within menus the enter key to enter confirm data and the escape key to cancel an operation or return to a previous menu level Incorr...

Page 24: ...T ARROW to select Retract P2 6 High will be displayed when the auto stow switch is activated and Low will be displayed when it is not NOTE If none of the above indicates a problem contact Snorkel or your local service agent EZcal auto level calibration procedure Under no circumstances change any other parameter of the auto level board other than those specified here without permission from Snorkel...

Page 25: ...ay screen will show 12 Press the RIGHT ARROW to select the calibrate level function The display screen will show 13 Press ENTER The display screen will show 14 Press ESC to abort the calibration or ENTER to proceed with the calibration process If ENTER is selected the display screen should show 15 Values should now read approximately 0 0 0 0 If they do not repeat from step 9 16 Switch the ignition...

Page 26: ...ponsibility of the user and their employer ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform A reprint of the Manual of Responsibilities for Dealers Owners Users Operators Lessors and Lessees of ANSI SIA A92 5 1992 Boom Supported Elevating Work Platforms is available from Snorkel dealers or from the factory upon request Copies are...

Page 27: ... Cable operated emergency bleed down SR2770 1 16 Cable operated bleed down drawing SR2770 1 17 Scissor stack tees SR3370 1 19 Scissor stack assembly SR3370 1 20 Scissor stack assembly drawing SR3370 1 21 Scissor stack assembly drawing SR2770 1 22 Scissor stack assembly SR2770 1 23 Stabiliser assembly 1 24 Stabiliser assembly drawing 1 25 Platform assembly drawing 1 26 Platform assembly 1 27 Fuel t...

Page 28: ... 40 C8 8 13 3603 16 4 Washer plain M16 x 30 14 13117 4 1 Strap rear counterweight 15 13117 2 1 Counterweight rear 16 13162A 1 Manifold assembly 4WD 17 3603 10 2 Washer plain M10 x 24 18 3605 10 2 Washer spring M10 19 3610 10025 2 Bolt metric M10 x 25 C8 8 20 11683 1 Cover 4WD block 21 3610 06016 2 Bolt M6 x 16 C8 8 22 3603 06 4 Washer plain M6 23 3611 06 2 Nut nyloc M6 24 12554 6 2 Rubber step han...

Page 29: ...3 2 2 10 18 4 12 12 20 6 6 14 22 22 8 16 24 27 27 28 28 28 26 29 25 STEER AXLE ASSEMBLY WHEEL TYRE ASSEMBLY SEE PAGES 1 6 1 7 STABILISER ASSEMBLY SEE PAGES 1 22 1 23 ARTICULATING AXLE ASSEMBLY WHEEL TYRE ASSEMBLY SEE PAGES 1 8 1 9 SR3370 ONLY SR3370 ONLY Chassis assembly drawing Page 1 3 ...

Page 30: ...7 3 11 19 5 13 13 21 7 15 23 2 2 10 18 4 12 12 20 6 6 14 22 22 8 16 24 27 31 27 28 28 28 26 29 25 SR3370 ONLY SR3370 ONLY STEER AXLE ASSEMBLY WHEEL TYRE ASSEMBLY SEE PAGES 1 6 1 7 ARTICULATING AXLE ASSEMBLY WHEEL TYRE ASSEMBLY SEE PAGES 1 8 1 9 Chassis assembly drawing no stabilisers Page 1 4 ...

Page 31: ...117 4 1 Strap rear counterweight 15 13117 2 1 Counterweight rear 16 13162A 1 Manifold assembly 4WD 17 3603 10 2 Washer plain M10 x 24 18 3605 10 2 Washer spring M10 19 3610 10025 2 Bolt metric M10 x 25 C8 8 20 11683 1 Cover 4WD block 21 3610 06016 2 Bolt M6 x 16 C8 8 22 3603 06 4 Washer plain M6 23 3611 06 2 Nut nyloc M6 24 12554 6 2 Rubber step hanger 25 12554 5 1 Step foldment 26 60030 197 4 Was...

Page 32: ...t 11 12769 1 4 Adaptor male UNO to female UNO 12 12770 330606 4 Adaptor male UNO to female STC straight 13 3603 12 24 Washer plain M12 x 24 15 3610 06016 4 Bolt M6 x 16 C8 8 ZP 16 3610 12050 8 Bolt M12 x 50 C8 8 ZP 17 3611 12 8 Nut nyloc M12 18 3616 12040 8 Bolt M12 x 40 C10 9 ZP 19 3624 27 2 Bush 20 3626 1 4 Flanged bush 21 6999 005 2 Adaptor JICM JICF elbow 22 7025 015 2 Adaptor JICM UNO straigh...

Page 33: ...rkel Models SR3370 SR2770 V2 TITLE 1 15 23 25 1 1 1 9 11 11 19 19 5 15 15 15 21 7 23 23 23 2 18 4 12 12 6 22 24 25 25 27 26 9 8 10 18 20 20 6 13 13 27 26 17 3 13 20 16 17 3 13 13 13 20 16 Steer axle assembly drawing Page 1 7 ...

Page 34: ...LE Articulating Axle Assembly Snorkel Models SR3370 SR2770 V2 2 26 11 19 20 11 7 13 13 16 1 17 13 14 14 22 22 16 23 23 3 5 21 30 6 8 25 27 9 29 15 10 28 18 4 11 Articulating axle assembly drawing Page 1 8 ...

Page 35: ...x 24 ZP 13 3603 12HD 8 Washer plain M12HD galvanised 14 3603 16HD 8 Washer plain M16HD galvanised 15 3605 06 8 Washer spring M6 16 3608 12C 4 Nut cone lock M12 17 3608 16C 4 Nut cone lock M16 18 3610 06012 8 Bolt M6 x 12 C8 8 ZP 19 3610 06020 8 Bolt M6 x 20 C8 8 ZP 20 3611 06 8 Nut nyloc M6 21 3616 12040 8 Bolt M6 x 12 C8 8 ZP 22 3616 12100 4 Bolt M6 x 20 C8 8 ZP 23 3616 16140 4 Bolt modified M16 ...

Page 36: ...ow 90o 11 16 JICM 11 16 UNO 25 10268 1 1 Bracket battery HA 8023 26 11470 2 Left hand hinge upper 27 11470 1 2 Right hand hinge upper 28 11558 1 Hydraulic oil tank assembly 29 11596 1 Battery 12V 30 12716 1 Cabinet control hydraulic 31 12716 14 1 Cabinet support 32 60030 006 8 Washer plain 1 4 x 5 8 33 60015 012 10 Bolt 1 4 UNC x 3 4 ZP 34 300840 1 Lock out lever assembly 35 301440 1 Oil filter 36...

Page 37: ... 5 5 5 5 5 5 5 5 5 5 13 7 7 7 15 23 2 10 18 18 18 4 12 6 6 6 6 6 6 14 14 22 8 16 16 24 25 33 33 41 27 35 43 43 29 37 45 31 39 39 47 26 34 42 36 44 30 38 38 46 32 40 48 49 51 53 54 50 52 x5 x3 x4 x2 x2 x8 x2 STABILISER OPTION ONLY STABILISER OPTION ONLY Control hydraulic cabinet assembly drawing Page 1 11 ...

Page 38: ... Cabinet Assembly Snorkel Models SR3370 SR2770 V2 1 1 9 3 11 19 13 21 7 15 23 2 2 2 2 2 10 4 12 12 20 6 22 8 24 25 27 29 31 26 28 33 32 x4 x4 x4 x4 1 1 17 11 5 18 16 34 30 Engine cabinet assembly drawing Page 1 12 ...

Page 39: ...r 15 11470 1 2 Right hand hinge upper 16 11679 1 Left hand door weld small 17 11680 1 Right hand door weld large 18 12716 13 1 Top plate engine control cabinet 19 12938 1 Engine cabinet tank side 20 12938 1 1 Cabinet end radiator vent 21 1 Radiator overflow bottle 22 1 Air filter 23 1 Air filter bracket 24 1 Overflow bottle bracket 25 13098 2 Air filter support 26 13099 1 2 Radiator mount 27 13106...

Page 40: ... long upper lift cylinder 6 3603 06 8 Washer plain M6 x 16 7 3605 06 4 Washer spring M6 8 3610 06012 4 Bolt M6 x 12 C8 8 ZP 9 12648 2 Valve lever 10 3611 06 2 Nut nyloc M6 11 3641 06 2 Washer nylon M6 12 12647 1 2 Cylinder lever pivot 13 3610 06075 2 Bolt M6 x 75 C8 8 ZP 14 12746A 2 SR lift cylinder 15 3603 06 2 Washer plain M6 x 16 ZP 16 3605 06 2 Washer spring M6 17 3610 06020 2 Bolt M6 x 20 C8 ...

Page 41: ...SR3370 SR2770 13184B Rev D page 1 15 Cable operated bleed down drawing SR3370 9 11 5 13 7 10 12 6 6 6 14 8 1 3 17 18 16 15 2 4 Cable operated bleed down drawing SR3370 ...

Page 42: ...3610 06012 2 Bolt M6 x 12 C8 8 ZP 6 12648 1 Valve lever 7 3611 06 1 Nut nyloc M6 8 3641 06 1 Washer nylon M6 9 12647 1 1 Cylinder lever pivot 10 3610 06075 1 Bolt M6 x 75 C8 8 ZP 11 12746A 1 SR lift cylinder 12 3603 06 2 Washer plain M6 x 16 ZP 13 3605 06 2 Washer spring M6 14 3610 06020 2 Bolt M6 x 20 C8 8 ZP 15 12818 1 Bleed down cover page 1 16 Rev D SR3370 SR2770 13184B Cable operated emergenc...

Page 43: ...SR3370 SR2770 13184B Rev D page 1 17 Cable operated bleed down drawing SR2770 9 3 3 3 11 5 7 2 10 4 6 8 1 15 13 14 12 Cable operated bleed down drawing SR2770 ...

Page 44: ... Snorkel all rights reserved Printed in New Zealand ...

Page 45: ...apter 3 8 BSPTM 3 4 JICM 4 6988 001 1 Tee bulkhead run 3 4 JICM 5 6988 002 1 Tee bulkhead run 9 16 JICM 6 3603 20 1 Washer plain M20 x 37 ZP SR3370 SR2770 13184B Rev D page 1 19 Scissor stack tees SR3370 5 4 6 2 1 3 Raise Stack Pressure Extend Lower Cylinder Upper Cylinder Breather Extend Upper Cylinder Lower Cylinder Breather Lift Cylinder Breather ...

Page 46: ...1 11143 2 1 Wear pad 12 3603 06 2 Washer flat M6 x 16 ZP 13 3611 06 2 Nylock nut M6 14 3629 5062L 20 Washer scissor pivot 51 ID x 65 OD 15 11804 10 Scissor pivot pin 16 3619 5 20 Circlip external 50mm nominal diameter 17 8699 16 Pin arm arm 18 3610 10025 16 Bolt M10 x 25 G8 8 ZP 19 12529 5 Arm outer mid right hand weld 20 12588 1 Arm inner 2 cylinder weld 21 12530 4 Arm outer mid left hand weld 24...

Page 47: ...4 x4 9 11 13 7 7 10 12 6 8 15 16 14 x10 17 5 18 4 x14 19 19 19 19 19 21 21 21 21 20 24 25 27 26 26 x60 x40 29 28 R E D IN L Y C R E P UP LOWER CYLINDER SCISSOR ARM BUSHING Fit bushes to all arms inners and outers Page 1 21 Scissor stack assembly drawing SR3370 ...

Page 48: ... Model SR2770 V2 9 11 13 7 7 10 12 6 8 1 3 5 2 4 x2 15 16 14 x8 17 5 18 4 x12 x48 x32 19 21 20 22 24 25 27 26 28 19 21 19 21 29 SCISSOR ARM BUSHING Fit bushes to all arms inners and outers Scissor stack assembly drawing SR2770 Page 1 22 ...

Page 49: ...12 3603 06 2 Washer flat M6 x 16 ZP 13 3611 06 2 Nylock nut M6 14 3629 5062L 16 Washer scissor pivot Washer 51 ID x 65 OD 15 11804 8 Scissor pivot pin 16 3619 5 16 Circlip external 50mm nominal diameter 17 8699 12 Pin arm arm 18 3610 10025 12 Bolt M10 x 25 C8 8 19 12529 3 Arm outer mid right hand weld 20 9332 1 Arm inner upper weld 21 12530 3 Arm outer mid left hand weld 22 12906 1 Arm inner mid w...

Page 50: ...switch mount plate dual 10 3611 03 4 Nut nylock M3 11 3611 06 5 Nut nylock M6 12 7025 015 2 Adpater JICM straight 7 16 UNO straight 7 16 13 3633 3 2 Roll pin 1 1 4 x 1 4 plated 14 12036 1 Cylinder 15 11305 1 Stabiliser foot weldment 16 11366 1 2 Stabiliser bush 17 11366 2 1 Plastic tube 82mm long 18 11369 1 Pin 7 8 x 76mm 19 3602 06 1 Nut M6 plated 20 60030 198 1 Washer fender 1 4 21 11367 2 1 Pil...

Page 51: ...TITLE Stabiliser assembly Snorkel Models SR3370 SR2770 V2 1 9 17 3 3 11 11 19 24 5 13 21 7 7 15 2 10 18 4 23 12 25 20 14 22 8 16 16 Stabiliser assembly drawing Page 1 25 ...

Page 52: ... 5 5 13 21 21 21 21 6 23 23 23 28 23 23 23 2 2 2 2 2 2 10 18 18 18 18 18 18 4 15 4 12 12 20 20 6 6 14 14 22 9 17 24 25 33 35 43 29 45 31 47 26 26 34 34 36 44 44 30 30 38 39 46 46 46 46 46 46 46 46 32 40 1 48 49 50 3 3 13 18 x2 x2 x2 x2 x2 x2 x2 SR3370 ONLY x2 x3 x3 x2 x2 x2 x2 Platform assembly drawing Page 1 26 ...

Page 53: ...2 Spring hinge 23 8926 1 7 Plug RHS 25mm 24 11691 10 1 Gate latch striker set 25 11695 1 Handrail latch left 26 11695 3 2 Latch holding ring 28 12680 1 Extension step weld SR3370 only 29 12709 10 2 Rollout deck slide pad 30 12750 2 Plug round 25mm 31 13122 1 Platform weld 32 13122 11 2 External roller 33 13122 12 2 Stop rollout deck 34 13122 14 4 Wear pad internal 35 13123 1 Rollout deck weld 36 1...

Page 54: ...Fuel return weld 5 605256 1 Cap vented 6 967309 1 Male elbow 5 16 x 1 4 BSPT 7 605726 1 Decal Diesel fuel only 8 476706 1 Decal Danger explosive fumes page 1 28 Rev D SR3370 SR2770 13184B Fuel tank assembly diesel fuel DANGER Death or serious injury might result from fire or explosion EXPLOSIVE FUMES 476 706 DIESEL FUEL ONLY 605 726 1 1 1 3 5 8 7 2 4 6 ...

Page 55: ...8 ZP 4 3610 06020 2 Bolt metric M6 x 20 C8 8 ZP 5 3611 06 2 Nut nyloc M6 6 11690 16 2 Security pin 7 12749 1 Wrist support 8 12750 25 1 Plug round 9 12751 1 Hand grip foam 10 12756 1 Star washer with end cap 11 72404 2 Grip clip 12 12700 1 Control box SR3370 SR2770 13184B Rev D page 1 29 Upper control box mounting assembly 1 1 1 1 9 3 11 5 5 7 2 10 4 4 12 6 8 3 11 2 6 ...

Page 56: ...er control box 15 560272 1 Decal emergency stop upper box 16 605726 1 Decal diesel fuel on fuel tank 17 12753 1 Decal emergency bleed down 18 12814 1 Decal hydraulic fluid on hydraulic oil tank 19 58365 6 1 Decal safety prop 20 9223 3 4 Decal chevron 21 300699 1 Decal operators check list 22 0323897 1 Decal must not operate 23 621486 4 Decal forklift 24 302950 1 Decal hydraulic oil level 25 300700...

Page 57: ...cals drawing 12 12 18 19 24 RIGHT HAND SIDE 3 6 9 20 20 23 26 22 25 23 29 28 31 31 LEFT HAND SIDE 16 10 10 20 20 12 6 3 2 23 23 17 12 31 31 32 REAR END 27 11 1 15 20 9 8 30 5 20 27 13 21 4 7 32 14 3 3 20 20 27 12 FRONT END 27 Placards and decals drawing ...

Page 58: ...ne SRxx70 V2 3 12937 1 Engine assembly D902 SRxx70 4 3610 10025 9 Bolt M10 x 25 C8 8 5 3611 10 13 Nut nyloc M10 6 3603 10 22 Washer flat M10 x 24 ZP 7 5560179 4 Washer special 8 3610 10025 4 Bolt M10 x 55 C8 8 ZP 9 13093 10 1 Tail pipe bolt on 10 12409 1 Exhaust clamp 38mm page 1 32 Rev D SR3370 SR2770 13184B Cabinet assembly ...

Page 59: ...TITLE Cabinet Assembly Snorkel Models SR3370 SR2770 V2 x4 x5 x4 1 9 3 5 5 5 7 2 10 4 4 6 6 6 6 6 8 Cabinet assembly drawing Page 1 33 ...

Page 60: ...11 19 5 5 5 5 13 7 7 15 23 2 10 18 18 18 4 4 4 4 4 4 12 20 6 6 6 6 6 6 6 14 14 14 22 22 8 8 8 8 8 8 8 8 8 8 8 16 24 25 41 27 33 21 35 43 37 37 37 31 39 26 34 42 28 36 36 36 36 36 44 30 38 38 38 32 40 3 5 x3 x4 x4 x2 x5 x3 x2 x6 x2 x3 x3 x3 x2 x2 x2 Engine assembly drawing Page 1 34 ...

Page 61: ...Adaptor 1 5 16 UNO 1 5 16 JICM straight 20 7025 022 1 Adaptor 7 8 UNO 3 4 JICM straight 21 12409 1 Exhaust clamp 22 12944 2 Engine mount feet SRxx70 D902 23 12956 1 Coupling SAE A pump 5 Bellhousing 24 13022 1 Throttle solenoid bracket 25 13023 1 Throttle lever 26 13049 1 Pump SAE A 9 spline 10 3cc 27 13086 1 Engine Kubota D902 28 1 Fuel filter 29 1 Air filter hose 30 1 Fuel pre filter 31 1 Manifo...

Page 62: ... Snorkel all rights reserved Printed in New Zealand ...

Page 63: ...codes 2 5 Manifold assembly main 2 6 Manifold assembly main drawing 2 7 Manifold assembly 4 wheel drive 2 8 Manifold assembly stabilisers 2 9 Hydraulic oil tank assembly 2 10 Hydraulic oil tank assembly drawing 2 11 Steer axle cylinder 2 12 Axle cylinder 2 13 Main lift cylinder assembly 2 14 SR3370 SR2770 13184B Rev D page 2 1 Section 2 Hydraulics ...

Page 64: ... 15 1 Free wheel valve 16 12567 14 1 Drive check valve reverse 17 12567 13 1 Drive counterbalance valve forward 18 12567 12 1 Drive valve reverse 19 12567 19 1 Hand pump 20 12567 20 1 Brake reset valve 21 12567 21 1 Brake pilot check 22 12567 22 1 Brake shuttle 23 12567 23 1 Axle pressure reducing valve 24 12567 24 1 Brake flow control valve 25 12567 11 1 Brake selector valve 26 12567 2 1 Compensa...

Page 65: ...BILISER MANIFOLD 13161 MAIN MANIFOLD 13162 4WD MANIFOLD 29 28 ENGINE TITLE Hydraulic schematic Snorkel Models SR3370 SR2770 V2 LIFT CYLINDER LIFT CYLINDER 2 SECOND LIFT CYLINDER SR3370 ONLY 1 1 1 1 2 3 3 2 5 5 4 4 RFE LFR LFE LRR LRE RRR RRE TP SL 0 4LPM 2000PSI 2500PSI DF 2500PSI 2000PSI 2000PSI MLFF MLFD MLRF MLRD MRRF MRRD BR AXR NOTE 1 SR3370 2200PSI SR2770 2800PSI NOTE 2 Adjustable Flow Contr...

Page 66: ......

Page 67: ...ev 4WD Manifold MLRR Z Motor LR Port A Motor LR CCW Fwd 4WD Manifold MLRF Z Motor LR Port B Motor LR Brake Main Manifold BL Z LR Motor Brake Motor LF Drain 4WD Manifold MLFD Z Motor LF Case Drain Motor LF CW Rev 4WD Manifold MR2 Z Motor LF Port A Motor LF CCW Fwd 4WD Manifold MLFF Z Motor LF Port B Motor RF Drain 4WD Manifold MRFD Z Motor RF Case Drain Motor RF CW Fwd 4WD Manifold MRFF Z Motor RF ...

Page 68: ...ive valve reverse 19 12567 19 1 Hand pump 20 12567 20 1 Brake reset valve 21 12567 21 1 Brake pilot check 22 12567 22 1 Brake shuttle 23 12567 23 1 Axle pressure reducing valve 24 12567 24 1 Brake flow control valve 25 12567 11 1 Brake selector valve 26 12567 2 1 Compensator check 27 12567 27 1 Compensator bleed flow regulator 28 12567 8 1 Main relief 29 12567 29 1 Compensator 30 10992 2 2 Test po...

Page 69: ... main drawing 13 10 18 12 24 33 33 41 41 43 43 45 45 31 44 30 46 46 46 46 40 8 30 38 17 33 31 31 15 19 20 23 22 9 5 27 21 6 29 2 26 3 44 44 11 44 44 44 44 44 44 16 43 44 37 33 31 33 7 31 32 32 44 32 39 44 42 1 4 14 43 25 28 Manifold assembly main drawing ...

Page 70: ... 12770 330606 1 Adapter straight 9 16 UNO 3 8 STCF 4 12770 330808 2 Adapter straight 3 4 UNO 1 2 STCF 5 12569 2 2 Pilot cartridge NO 6 12569 3 2 Flow divider combiner 7 12569 5 2 Pilot valve NC 8 12569 6 2 Drive motor relief valve 9 12567 11 1 Selector valve series parallel 10 12835 2 1 Coil 12V page 2 8 Rev D SR3370 SR2770 13184B Manifold assembly 4 wheel drive 1 1 1 3 2 2 2 2 4 4 9 10 7 7 5 5 6 ...

Page 71: ... Stabiliser valve block assembly 1 12568 1 4 Stabiliser directional valve 2 12770 330606 9 Adapter straight 9 16 UNO 3 8 STCF 3 12770 330808 1 Adapter straight 3 4 UNO 1 2 STCF SR3370 SR2770 13184B Rev D page 2 9 Manifold assembly stabilisers 3 1 2 2 1 1 1 2 2 2 2 2 2 2 ...

Page 72: ...1 Hose clamp 34 37mm ZP 9 11430 1 1 Base plate weld 10 11430 5 1 Gasket 11 11487 1 Filter breather 12 11558 1 1 Tank 13 gallon 13 11558 2 1 Top plate weld plated 14 11558 8 1 Tank inner hose 15 452756 1 Plug magnetic 16 605246 1 Strainer hydraulic tank filler 17 605256 1 Cap vented standard 11955 1 Cap lockable option 18 5560179 3 Flat washer special 19 451776 1 Decal hydraulic fluid 20 302950 1 D...

Page 73: ...9 5 5 5 13 7 7 15 2 2 2 10 18 18 18 4 12 20 6 14 8 16 FULL ADD 3029 50 4517 76 HYDRAULIC FLUID LEVEL CHECK FLUID LEVEL WITH PLATFORM LOWE RED USE PREMIUM HYDRAULIC OIL GRADE 10W40 VISCOSITY AT 100 F 38 C 320 SUS SAYBOLT POUR POINT 35 F 37 C DO NOT OVERFILL Hydraulic oil tank assembly drawing ...

Page 74: ...tion 1 3624 27 1 Permaglide bush 2 12770 340406 1 Adapter male SAE to female STC 3 11699 1 Steer cylinder 4 12770 330406 1 Adapter male SAE to female STC straight 11699K 1 Seal kit page 2 12 Rev D SR3370 SR2770 13184B Steer axle cylinder 1 3 2 4 ...

Page 75: ...ve and coil Prior to Serial Number NZ070116 12835 1 1 Cartridge from Serial Number NZ070116 3 12835 2 1 Coil from Serial Number NZ070116 4 11642 1 Axle cylinder 5 12770 350606 1 Adapter Male SAE to female STC 90O adjustable 11642K 1 Seal kit SR3370 SR2770 13184B Rev D page 2 13 Axle cylinder 1 1 4 3 2 5 ...

Page 76: ...ICM 9 16 UNO 5 7035 001 1 Plug 6 12770 340808 1 Adaptor elbow 45O 1 12 UNO 1 2 STC F 7 11687 1 SR lift cylinder 8 56112 6 6 Bushing 9 6010833 1 Valve cartridge adjustable 10 6018024 1 Solenoid valve 2 way normally closed 11 12752A 1 Cylinder bleed down bracket assembly 12 12677 1 Coil 11687K 1 Seal kit page 2 14 Rev D SR3370 SR2770 13184B Main lift cylinder assembly 1 9 3 11 5 7 2 10 4 12 6 8 8 ...

Page 77: ...g circuit no stabilisers 3 6 Ground control box assembly drawing 3 8 Ground control box assembly 3 9 Ground box 3 10 Ground box drawing sheet 1 3 11 Ground box drawing sheet 2 3 12 Platform control box assembly 3 14 Platform Control Box Assembly drawing Sheet 1 3 15 Platform Control Box Assembly drawing Sheet 2 3 16 SR3370 SR2770 13184B Rev D page 3 1 Section 3 Electrical ...

Page 78: ...stack SR2770 7 12789 2 1 Loom lower stack SR3370 8 12731 8 1 Loom main manifold earth SR2770 SR3370 V2 9 12731 2 1 Loom main manifold earth SR2770 SR3370 V2 machines with stabilisers only 10 12731 9 1 Loom stabiliser manifold control SR2770 SR3370 V2 machines with stabilisers only 11 12731 12 1 Loom base SR2770 SR3370 V2 machines without stabilisers only 12 12893 1 Loom stack sensors SR2770 SR3370...

Page 79: ...UTO RETRACT PLATFORM BOX UP AUTO LEVEL DOWN P4 9 P2 12 P2 6 P4 1 GP106 P2 5 P2 1 P2 2 P2 3 P2 4 P2 7 P2 10 P2 11 P4 2 P4 3 P4 4 P4 5 P4 6 P4 7 P4 8 P2 8 P2 9 Leg RF Down Leg LF Down Leg LR Down Leg RR Down TILT OUTPUT A X L E S W I T C H S FLASHING LIGHT OPTION AXLE VALVES BRAKE J3 7 DRIVE CUTOUT SWITCHES ON STABILISER HORN J1 3 J5R HIGH OUTPUT DRIVE REVERSE RAISE DRIVE FORWARD LOWER DRIVE FORWARD...

Page 80: ...nd Contact B Right Hand Contact A Right Hand Contact B J13 J11 Stabiliser Limit NC Diesel Engine J11 6 J11 5 J11 4 J11 3 J11 2 J11 1 J13 2 J13 1 Solenoid Relay Contact 30 Solenoid Relay Contact 85 Solenoid Relay Contact 86 Solenoid Relay Contact 87 Throttle Solenoid Throttle Solenoid Reverse EMF Protection Diode Anode Reverse EMF Protection Diode Cathode Alternator 12V Ignition To Alternator Alter...

Page 81: ...ines without Stabilisers A X L E S W I T C H E S FLASHING LIGHT OPTION AXLE VALVES BRAKE J3 7 12V TILT OUTPUT TILT SENSOR HORN J1 3 J5R HIGH OUTPUT DRIVE REVERSE RAISE DRIVE FORWARD LOWER DRIVE FORWARD LOWER DRIVE REVERSE RAISE SPEED SWITCH Electrical schematic drawing no stabilisers Page 3 5 ...

Page 82: ...rnator Field Oil Pressure Switch Run Solenoid Hold Run Solenoid Pull Run Solenoid Earth Run Solenoid Pull Starter Solenoid Glow Plug Temperature Sender Engine Casting J12 J12 1 J12 2 Stack Stowed Switch NO Flashing Light Option 12V Earth Horn 12V Earth Power In Power Out Battery Battery Isolate Switch 12V 0V 12V In 12V Out Lower Control Box Platform Speaker Platform Key Switch Proportional High Ou...

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Page 84: ...ntrol box assembly drawing TITLE Ground control box assembly Snorkel Models SR3370 SR2770 1 8 7 2 DUAL FUEL DUAL FUEL GAS LP CLIP OUT FOR DUAL FUEL CLIP OUT FOR LP ONLY LP ONLY CLIP OUT FOR GAS ONLY GAS Page 3 8 ...

Page 85: ...n Ground control box assembly Kubota diesel units 1 560222 1 Ground box see page 3 10 2 560240 1 Decal ground control 7 3040068 1 Circuit breaker 20 amp 8 3044167 1 Terminal 10 spade 16 14 wire SR3370 SR2770 13184B Rev D page 3 9 Ground control box assembly ...

Page 86: ... 455186 1 Hour meter 11 562326 14 Relay 12 volt DC 20 30 amp 12 560390 2 Relay 12 volt DC 10 amp 13 563686 1 Circuit breaker 15 amp capacity thermal 14 3020087 1 Key switch 10113 1 Start switch CE only 9776 1 Mounting base CE only 10114 1 Contact CE only 15 560394 1 Temperature gauge 16 560396 1 Ammeter 17 560397 1 Internal wire harness 18 302832 1 Speaker 19 302882 1 Drain plug 20 560377 1 Lamp g...

Page 87: ...TITLE Ground Box Sheet 1 Snorkel Models SR3370 SR2770 Ground box drawing sheet 1 Page 3 11 ...

Page 88: ...TITLE Ground Box Sheet 2 Snorkel Models SR3370 SR2770 Ground box drawing sheet 2 Page 3 12 ...

Page 89: ......

Page 90: ...10 3049847 1 Electrical connector 11 3020016 1 Switch auto level not installed on machines without stabilisers 12 560332 1 Switch operator horn 13 560379 1 Switch start kill 14 560241 1 Placard platform control box 15 3040099 1 Electrical connector lock washer 16 3040098 1 Electrical connector lock nut 17 560272 1 Placard emergency stop 18 3020016 4 Switch outriggers not installed on machines with...

Page 91: ...TITLE Platform Control Box Assembly Sheet 1 Snorkel Models SR3370 SR2770 AUTO STOW AUTO STOW AUTO LEVEL AUTO LEVEL lb lb kg kg Platform Control Box Assembly drawing Sheet 1 Page 3 15 ...

Page 92: ...S 18 JS 18 JS 19 JS 20 JS 21 JS 22 JS 23 JS 24 JS 25 JS 26 JS 27 JS 28 JS 29 JS 30 JS 31 J1 12 J1 11 J1 9 J1 1 J1 2 J1 3 J1 4 J1 5 J1 6 J2 6 J2 7 J2 8 J2 9 J2 10 J2 11 J2 12 J2 3 J2 2 J2 1 J2 4 INPUT FROM JSR JS 15 ONLY IF LOWER PLATFORM SWITCH IS MADE PLATFORM SPEAKER PROPORTIONAL CONTROL HI LOW DRIVE SWITCH OUTRIGGER SUPPLY DRIVE FORWARD DRIVE REVERSE PROPORTIONAL HIGH OUTPUT PLATFORM KEY SWITCH...

Page 93: ...abinet assembly 24VDC 4 10 Control hydraulic cabinet assembly drawing 24VDC option 4 11 Battery box assembly drawing 24VDC option 4 12 Battery box assembly 24VDC option 4 13 Battery box mounting 24VDC option 4 14 Emergency bleed down mounting 24VDC 4 15 Relay box assembly 24VDC option 4 16 Relay box assembly drawing 24VDC option 4 17 Unloader valve 24VDC option 4 18 SR3370 SR2770 13184B Rev D page...

Page 94: ...3 2 PDL enclosure 2 10967 1 1 Residual current device with appliance inlet pins 3 1814 2 M20 nylon cable gland 4 10967 2 1 Appliance inlet 5 2500 014 1 Switch outlet 6 1812 1 3 core x 1 5 tpe flex cable page 4 2 Rev D SR3370 SR2770 13184B AC outlet at platform 230 volt ...

Page 95: ...SR3370 SR2770 13184B Rev D page 4 3 AC outlet at platform 230V drawing AC outlet at platform 230V drawing RCD MOUNTED AT BASE OFF ON 2 1 3 4 3 6 1 5 TOE BOARD DECK RIGHT HAND SIDE 5 1 6 ...

Page 96: ...ashing light 2 1866 004 1 Guard flashing light 3 3603 05 6 Washer plain M5 x 12 5 ZP 4 3604 05020 3 Screw pan head M5 x 20 ZP 5 3611 05 3 Nut nyloc M5 6 304 0341 2 Terminal pin male not shown page 4 4 Rev D SR3370 SR2770 13184B Flashing light installation x3 x3 1 3 3 5 2 4 ...

Page 97: ...Qty Description 0 11507 1 Fuel gauge option 1 11430 9 1 Top plate fuel tank 2 0070483 1 Fuel gauge 3 11430 5 1 Gasket 4 11430 1 1 Base plate weld 5 3611 06 10 Nylock nut SR3370 SR2770 13184B Rev D page 4 5 Fuel gauge option 4 5 2 3 1 ...

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Page 99: ...Section 4 24Volt DC Option 24Volt DC Option SR3370 SR2770 13184B Rev D page 4 7 ...

Page 100: ...page 4 8 Rev D SR3370 SR2770 13184B ...

Page 101: ... BATTERY 0V CONTACTOR COIL POSITIVE CONTACTOR COIL GROUND BASE LOOM STAB ENABLE VALVE ENGINE LOOM RED YELLOW RED YELLOW RED YELLOW RED WHITE RED BLACK BLACK BLACK BLACK GREEN BLACK RED RED RED LOWER CONTROL BOX RELAY BOX LOWER CONTROL BOX BASE LOOM S SWITCH BATTERY DB DIESEL SELECT S SWITCH BP BASE PLATFORM S C2 SWITCH ES EMERGENCY STOP BATTERY DIESEL M IGNITION J4 12 C S C3 BP R2 R3 J5 4 C J5 7 C...

Page 102: ... Nut nylock M5 13 3611 08 2 Nut nylock M6 14 3611 08 8 Nut nylock M8 16 7025 003 2 Adapter straight 3 4 JICM UNO 3 4 17 7025 019 1 Adapter straight 1 and 1 16 JICM UNO 7 8 18 12707 1 Converter 24VDC 12VDC 19 13229 1 Relay box assembly 20 44607 6 1 Fuse 250A 21 60005 009 2 Washer spring 3 8 HD plated 22 60017 028 2 Bolt UNC 1 x 3 8 23 60030 049 2 Washer plain 3 8 24 300840 1 Lock out lever assembly...

Page 103: ...els SR3370 SR2770 V2 1 9 17 3 3 2 11 19 5 13 12 13 13 21 31 7 14 23 2 4 2 2 2 2 2 9 10 18 3 30 3 12 20 6 14 22 8 8 16 24 25 27 26 28 29 x4 x4 x2 x2 x2 x2 x2 x2 x2 x4 x3 x4 16 A B C G G C D D F F H H E E B A Control hydraulic cabinet assembly drawing 24VDC option Page 4 11 ...

Page 104: ...TITLE Battery Box Assembly 24VDC Snorkel Models SR3370 SR2770 V2 1 9 3 11 5 13 13 13 13 7 7 7 15 2 2 2 10 4 4 12 6 14 8 16 x2 x2 x4 x4 x4 x4 x2 Battery box assembly drawing 24VDC option Page 4 12 ...

Page 105: ...nylock M6 6 3611 08 4 Nut nylock M8 7 3628 08 10 Nutsert M8 8 13100 4 Battery Trojan J305P 9 13230 10 1 Battery tray SRxx70 10 13230 20 1 Battery box lid 11 13230 30 1 Wrap panel battery box 12 13230 40 1 Panel battery box rear 13 13230 50 4 Battery J bolt 14 13230 51 2 Battery hold down angle 15 057727 000 2 Knob M8 16 500052 000 1 Handle SR3370 SR2770 13184B Rev D page 4 13 Battery box assembly ...

Page 106: ...on Item Part No Qty Description 1 3610 10100 4 Bolt M10 x 100 C8 8 2 3603 10 8 Washer plain M10 3 13233 60 4 Crush spacer 4 3611 10 4 Nut nylock M10 page 4 14 Rev D SR3370 SR2770 13184B Battery box mounting 24VDC option x4 1 3 2 2 4 ...

Page 107: ...asher plain M8 4 13233 1 Bleed down bracket bolt on 5 13233 1 1 Bleed down bracket clamp 6 3611 08 2 Nut nylock M8 7 3610 06016 2 Bolt M6 x 16 C8 8 8 3603 06 2 Washer plain M6 9 3605 06 2 Washer spring M 6 10 12753 1 Decal bleed down SR3370 SR2770 13184B Rev D page 4 15 Emergency bleed down mounting 24VDC 1 9 9 3 3 3 3 5 7 7 2 2 4 6 6 8 8 ...

Page 108: ...Washer plain M4 x 11 ZP 4 3604 04020 9 Screw panhead M4 x 20 ZP 5 3611 04 9 Nut nylock M4 6 3628 06 3 Nutsert M6 7 11054 2 Relay 8 11055 2 Relay base 10 12031 4 1 Mounting bracket 11 13229 1 1 Enclosure drilled for 13229 12 13229 2 1 Gear plate drilled for 13229 page 4 16 Rev D SR3370 SR2770 13184B Relay box assembly 24VDC option ...

Page 109: ...SR3370 SR2770 13184B Rev D page 4 17 Relay box assembly drawing 24VDC option 1 3 3 3 3 3 11 5 5 5 7 2 10 4 4 4 12 6 8 x2 x2 x4 x4 x2 Relay box assembly drawing 24VDC option ...

Page 110: ...3 4 JICM 4 7031 005 2 Adapter 90o 3 4 UNO 3 4 JICM 5 9501 1 1 Tee 2 x 3 4 JICF 1x 3 4 JICM run 6 7013 002 2 Adapter 1 2 BSPPM 3 4 JICM 7 3028 1 Check valve 1 2 BSPPF 8 3610 06075 2 Bolt M6 x 75 C8 8 9 3603 06 4 Washer plain M6 10 3611 06 2 Nut nylock M6 page 4 18 Rev D SR3370 SR2770 13184B Unloader valve 24VDC option 1 9 3 3 5 7 2 10 4 4 6 6 8 ...

Page 111: ...3 Manual Organization 0 7 Maximum rated axle capacity 2 3 2 4 N Nominal working height 2 3 2 4 O Overall height 2 3 2 4 Overall length with stabilizers 2 3 2 4 Overall weight 2 3 2 4 P Placards and decals installation 1 30 Platform control box assembly 3 14 Platform size 2 3 2 4 S Safe working load main deck 2 3 2 4 Safe working load roll out deck 2 3 2 4 Speed maximum drive 2 3 2 4 T Temperature ...

Page 112: ...SERVICE PARTS MANUAL POWERED ACCESS WORK PLATFORM X27 33BE ASSEMBLY ADDENDUM DIESEL 24V DC OPTION 29 01 09 ...

Page 113: ...additions Hydraulic cabinet modifications Lower control box modification DC to DC converter terminals Main manifold modification Unloader valve assembly Relay box assembly Hydraulic cabinet assembly Bleed down mounting Battery box assembly Battery box mounting ...

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Page 120: ...10114 Contact NO Telemecanique ZBE 101 2 4 10118 Contact NC Telemecanique ZBE 102 1 5 1814 Cable Gland M20 Nylon 1 6 61003 005N Cable Tie 3 2 X 200 Black 6 7 12515 Washer M12 Rubber 1 8 302 0097 Switch Toggle DPDT On On Honeywell 2NT1 3 1 9 13110 Decal Battery Diesel Select 1 1 Drill and fit the cable gland to the lower control box as below 25mm Drill 20mm dia hole 5 ...

Page 121: ...3 SDB5 and SESC2 2 Link wires 13240 04 connects SESC2 1 to SBPC4 4 SBPC3 4 to SBPC4 4 SBPC3 3 to SBPC4 3 SBPC3 4 to SDB4 3 Route the looms up to the gland following the existing wiring and cable tie to suit 4 Fit the battery diesel select decal to the control box 1 2 3 4 5 6 SDB SBPC3 SBPC4 SESC2 8 3 3 5 7 9 ...

Page 122: ...on Vendor Qty 1 12707 24Vdc to 12Vdc Converter Redarc SMF 20 1 2 1853 011 Ring Terminal M8 Utilux H4128 1 3 1853 010 Ring Terminal M6 Utilux H4127 1 4 1853 005 QC tab 6 3mm Utilux H2845 1 5 1853 111 Bullet Terminal Female 5mm dia Narva 56048 1 1 4 3 2 5 ...

Page 123: ...Rxx70 V2 24V Option Item Snorkel Part Description Vendor Id Qty 1 12770 340808 Adapter 45 deg UNO to STC Eaton FF3038 0808S 1 2 7031 007 Adapter 90 deg 9 16 UNO to JICM 1 1 Replace the existing fitting with the ones shown below STR DM 1 2 ...

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Page 134: ...1 559 443 6600 FAX 1 559 268 2433 www upright com PN Europe TEL 44 0 845 1550 058 FAX 44 0 195 2299 948 Local Distributor Lokaler Vertiebshändler Distributeur local El Distribuidor local Il Distributore locale ...

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