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UL-25/32/40/48 Portable Personnel Lifts

5-5

Troubleshooting

Section

1a) Lift turns off and restarts in five
seconds.

1b) Lift will not lower.

1) Lift will raise but will not lower. Turn on key switch, pull out both upper and
lower E-Stops. Press the common and down push buttons on the upper control
box.

LIFT DOES NOT LOWER - DC

a) Improperly connected or damaged

motor harness.
b) Improperly connected or damaged

coil cord or upper control box.

c) Damaged down solenoid.
a) Continue to step 2.

2a) Lift turns off and restarts in five
seconds.

2b) Lift will not lower.

2) Check circuit board for correct output. Open lid on the lower box. Using a
voltmeter, check the voltage on terminal S27 found on the upper right hand side
of the circuit board. See drawing. Turn on ignition key and pull out both E-Stop
switches. Depress the common and down switches on the upper control box.

a) Improperly connected or damaged

motor harness.
b) Improperly connected or damaged

coil cord or upper control box.

c) Damaged down solenoid.
a) Continue to step 2.

Figure 5-1: Circuit Board

Table 5-1: Troubleshooting (cont'd)

5.1

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Summary of Contents for ULII-25

Page 1: ......

Page 2: ...ipment nameplate Should the nameplate be missing the SERIAL NUMBER is also stamped on the chassis tube on the right side of the mast Stamped Serial Number Call Toll Free in U S A 1 800 926 LIFT For Parts 1 888 UR PARTS UpRight Inc UpRight Europe 1775 Park Street Europe Africa Middle East Selma California 93662 Pottery Road TEL 559 891 5200 Dun Laoire Ireland FAX 559 896 9012 TEL 353 1 285 3333 PAR...

Page 3: ...ceivable ways in which service whether or not recommended by Up Right Inc might be done or of the possible hazardous consequences of each conceivable way nor could UpRight Inc investigate all such ways Anyone using service procedures or tools whether or not recom mended by UpRight Inc must satisfy themselves thoroughly that neither personal safety nor machine safety will be jeopardized All informa...

Page 4: ...Foreword UL 25 32 40 48 Portable Personnel Lifts ii NOTES ...

Page 5: ...atics 6 2 6 2 Hydraulic Schematic 6 4 7 0 ILLUSTRATED PARTS BREAKDOWN 7 0 Introduction 7 1 7 1 Index 7 1 7 2 Illustrated Parts 7 2 1 0 INTRODUCTION SPECIFICATIONS 1 0 Introduction 1 1 Purpose of Equipment 1 1 General Description 1 1 Platform 1 1 Mast 1 1 Chassis 1 1 Operator Controls 1 1 2 0 MACHINE PREPARATION 2 1 Preparation for Use 2 1 2 2 Preparation For Shipment 2 1 2 3 Storage 2 2 Preservati...

Page 6: ...t 3 7 3 8 Loader Bar Strut 3 8 3 9 Pinning the Strut 3 8 3 10 Tilting the Machine Back 3 8 3 11 Cylinder Secured with Retaining Pin 3 9 3 12 Lowering and Raising with Tilt Back Handle 3 9 3 13 Compressing the Cylinder Assembly 3 9 3 14 Pinning the Tilt Back Frame in Place 3 10 3 15 Compressing the Gas Springs 3 10 3 16 Securing the Strut 3 10 3 17 Releasing the Strut 3 11 3 18 Extending the Gas Sp...

Page 7: ...ised and lowered by a seven stage mast assembly that is driven by a single stage hydraulic lift cylinder and a series of leaf chains An AC or DC electric motor powers a hydraulic pump which in turn energizes the cylinder Solenoid operated valves control the raising and lowering of the Platform Chassis The Chassis is a steel structure that consists of the first stage of the Mast Assembly control bo...

Page 8: ...eight overall AC Weight overall DC Set of Outriggers Screwjacks Guardrail Height Toe Board Height Max System Voltage AC Electric Motor DC Electric Power Source Battery Charger Maximum Hydraulic System Pressure 120 VAC 60 Hz or 220 VAC 50 60 Hz 1 12 Volt Battery Grp 27 105 Amp Hrs Min Wt 52 lbs 23 6 kg Automatic 120 VAC 60 Hz or 220 VAC 50 Hz Output 10 Amps 12 Volts D C 2400 PSI 165 bar Specificati...

Page 9: ... forklift raise the machine up far enough to place the base of the crate under the machine Lower the machine onto the base of the crate 6 Band the machine and the battery box to the base of the crate 7 Assemble the rest of the crate around the machine and band together Read understand and follow all safety rules and operating instructions before attempting to operate the machine 2 1 Preparation fo...

Page 10: ... to be placed in long term storage dead storage use the following preservation procedure PRESERVATION 1 Clean painted surfaces If the paint surface is dam aged repaint 2 Check the level of the hydraulic oil with the cage fully lowered Unscrew the reservoir cap dipstick oil should be visible on the dipstick Add ISO 46 hydraulic oil if necessary BATTERY Remove the battery and place in alternate serv...

Page 11: ...nal Emergency Down from the platform is available in the event electrical power is lost 3 1 Safety Rules andPrecautions All personnel shall carefully read understand and follow all safety rules operating instructions and the Scaffold Industry Association s MANUAL OF RESPONSIBILI TIES before performing maintenance on or operating any UpRight Aerial Work Platform The UL 48 model is intended for indo...

Page 12: ...he Button Up or Down Button to lift or lower the Platform 4 Up Button Push this button along with the Power Button to lift the Platform 5 Down Button Push this button along with the Power Button to lower the Platform INDEX NO NAME FUNCTION 6 Emergency Turn the knob counterclockwise to Lowering Valve open the valve and lower the Platform Turn the knob clockwise to close the valve for normal operati...

Page 13: ...3 3 Section UL 25 32 40 48 Portable Personnel Lifts 3 2 Figure 3 1 Controls and Indicators Chassis Controls Platform Controls Battery Charger DC Models Outrigger Indicators and Orbit Level 1 2 2 3 4 5 6 7 8 9 10 ...

Page 14: ...vate the Platform Machine should not elevate 6 Re level the base with all four 4 Outriggers then repeat step 2 with another Outrigger 7 Repeat steps 4 5 6 until all four 4 Outriggers have been tested DO NOT use a machine that elevates when either Emergency Stop Switch is in the OFF position the tension has been released on an Outrigger or will not lower with the Emergency Lowering Valve Machine mu...

Page 15: ... ground to open the Emergency Lowering Valve to lower the Platform This valve is located on the power unit mounted on the Mast 1 Open the Emergency Lowering Valve by turning the knob counterclockwise 2 To close turn the Emergency Lowering Valve clockwise Once the Platform is fully lowered be certain that the Emergency Lowering Valve is closed again The Platform will not elevate if the Emergency Lo...

Page 16: ...is in the first available hole above the loader Figure 3 3 Loader in load position Loader Channel Retaining Pin Loader Support Bracket Gravity Hook Loader Tailgate 5 Release the locking pin and pull the Lifting Arm out until the locking pin engages the hole in the end of the Lifting Arm fig 3 4 6 Lift up on the Lifting Arm using the loader as a pivot until the unit rotates to a horizontal position...

Page 17: ...nd disconnect the plug from the battery box The battery box is heavy 75 lbs 34 kg Lift properly or have someone help you to prevent back injury DO NOT attempt to transport machine without lowering into tiltback configuration Make sure that the strut is securely pinned in place before moving the unit Loading Follow instructions for tiltback on page 3 10 to lower the machine for transportation Unit ...

Page 18: ... the Strut and secure it with the Hair Pin Retainer wrapping the cable around the leg of the Tilt Back Frame fig 3 8 Figure 3 8 Loader Bar Strut Loader Bar Hair Pin Retainer Retaining Pins Figure 3 10 Tilting the Machine Back Tilt Back Handle Strut 3 5 Tilt Back UL 25 OPTIONAL Before tilting the machine onto the Tilt Back Frame insure that both the upper and lower Retaining Pins are fully inserted...

Page 19: ...sh down on the Tilt Back Handle until the unit comes to rest on the Tilt Back frame As the mast tilts back counterbalance the machine s weight by increasing upward force on end of Tilt Back Handle fig 3 12 This allows machine to gently come to rest on Tilt Back casters Figure 3 12 Lowering and raising with Tilt Back Handle Tilt Back Handle Locking Pin Figure 3 11 Cylinder secured with retaining pi...

Page 20: ...igure 3 14 Pinning the Tilt Back Frame in Place Hair Pin Retainer Retaining Pin Lower Handlebars Upper Handlebars Figure 3 15 Compressing the Gas Springs Figure 3 16 Securing the Strut Locking Tabs Strut 5 Lower the Tilt Back Frame until the top of the gas spring assembly reaches the upper attachment point and insert the retaining pin through the top of the gas spring assembly Lock the retaining p...

Page 21: ...eceives the outrigger and pulls it downward until the gas spring assembly is fully extended fig 3 18 DO NOT stand under the outrigger when performing this operation 5 Pull downward on the outrigger until the machine comes to rest in the full upright position The Tilt Back Frame should be raised off of the ground at this point Figure 3 18 Extending the Gas Springs 6 While another person supports th...

Page 22: ...Operation 3 12 Section UL 25 32 40 48 Portable Personnel Lifts 3 5 NOTES ...

Page 23: ... d 62739 000 4 1 Preventative Maintenance Table 4 1 The complete inspection consists of periodic visual and operational checks together with all necessary adjust ments to assure proper performance Daily inspection will prevent abnormal wear and prolong the life of all systems The inspection and maintenance schedule is to be performed at regular intervals Inspection and main tenance shall be perfor...

Page 24: ... for System serviceability Daily Emergency Check procedure for Emergency Down Down batteries 3m Hydraulic Check for fitting leaks Daily Pump Wipe clean 30d Check for leaks at mating surfaces 30d Check mounting bolts for proper torque 30d Controls Check condition operation Daily Control Check the exterior of the cable Cable for pinching binding or wear Daily Platform Check fasteners for proper torq...

Page 25: ...p plates and screws 4 Fill hydraulic reservoir through the dipstick hole with ISO 46 hydraulic fluid Hydraulic reservoir has a 1 5 gallon 5 7 l capacity 4 2 Lubrication Refer to Figure 4 1 for location of items that require lubrication service Use an aerosol chain lubricant for all components to be lubricated that require oil CASTERS Using a grease gun apply 1 or 2 shots of multi purpose bearing g...

Page 26: ...lution inside the cells Rinse thoroughly with clear water Clean battery and cable contact surfaces to a bright metal finish whenever a cable is removed BATTERY CHARGING Figure 4 3 Charge battery at end of each work shift or sooner if battery has been discharged Charge battery in a well ventilated area Do not charge battery when the lift is in an area containing sparks or flames Permanent damage to...

Page 27: ...ne to two hours to adequately mix the water and electrolyte 4 3 Figure 4 3 Battery Charger Ammeter 4 4SettingSystemReliefValve Figure 4 4 Check the hydraulic system pressure whenever the pump or relief valve has been serviced or replaced The hydraulic oil may be of sufficient temperature to cause burns Wear safety gloves and safety glasses when handling hot oil 1 Install outriggers and level unit ...

Page 28: ... cage support weldment and strain reliefs from stage 5 top casting 7 Loosen screws from strap retainer on platform assembly weldment and free strap from retainer 8 Remove two screws and washers holding stop bracket located at top of platform assembly weld ment Remove the stop bracket 9 Slide the cage support weldment out of the top of the platform assembly weldment 10 Slide bearings in platform as...

Page 29: ...UL 25 32 40 48 Portable Personnel Lifts 4 7 Maintenance Section Figure 4 6 Mast Assembly Strap and Chain Detail 4 5 ...

Page 30: ...4 8 Maintenance Section UL 25 32 40 48 Portable Personnel Lifts 4 5 Figure 4 7 Mast Assembly Bearing Detail 4 5 ...

Page 31: ... with new roll pins 8 Use a center punch to dimple pin holes after all roll pins are installed 9 Pull the sequencing strap attached to the bottom of mast 6 out through the bottom of the mast assem bly Be sure not to pull the strap that is attached to the top of mast 5 4 5 Mast Assembly Cont 4 Disconnect chain from top of 2 mast 5 Remove cylinder by following instructions in Section 4 7 3 Mast 1 Re...

Page 32: ...lamps and retaining screws using Loctite 242 or equivalent on the threads Pull straps tight while tightening retaining screws 4 6 Cylinder Assembly SEAL REPLACEMENT Figure 4 8 Note The Lift Cylinder Seal can be accessed from the bottom of the Lift without removing the Cylinder Assembly Using a suitable lifting device lower the work platform into a horizontal position Figure 4 5 If possible place t...

Page 33: ... five minutes Coat threads liberally with Loctite 242 Thread rod end cap onto rod tighten using strap wrench to hold rod 15 Push rod back into cylinder for reassembly 16 Reconnect hydraulic line 17 Remove nuts from tie rod ends and set the cylinder mounting plate into place Secure mounting plate with fasteners 18 Install tie rod nuts flush with tie rod ends torque each nut the exact number of turn...

Page 34: ...d cap port to use as a lever Remove rod end cap and orifice bleeder tube assembly 7 Remove snap ring to release orifice bleeder tube from rod end cap 8 Clean orifice valve hole with a straight pin Flush with solvent to remove any contamination that may remain in bleeder tube 9 Reinstall orifice bleeder tube into rod end cap and secure with snap ring 10 Replace static seal on red end Existing seal ...

Page 35: ...tom castings Remove tie rod nuts and install the Tie Rod Tensioners 62738 000 Remove all slack from the chains with the Tie Rod Tensioners 10 Remove cylinder assembly from mast assembly INSTALLATION NOTE Cylinder assembly must have Tension Brack ets Tensioner Spacer and Tie Rod Tensioners in stalled to remove slack from chain 1 Slide cylinder assembly into mast assembly until 3 bottom casting is a...

Page 36: ...tions HYDRAULIC COMPONENTS Use the following values to torque hydraulic compo nents used on UpRight Work Platforms Note Always lubricate threads with clean hydraulic oil prior to installation CARTRIDGE POPPET Ft Lbs Nm N A N A N A N A 25 30 34 41 35 40 47 54 85 90 115 122 130 140 176 190 Table 4 2 Hydraulic Component Torque TYPE SAEPART SERIES 4 6 8 10 12 16 FITTINGS Ft Lbs Nm N A N A 10 20 14 27 ...

Page 37: ... ensure that all four 4 outriggers are properly installed Unplug the machine or disconnect the battery when replacing or testing the continuity of any electrical component GENERAL PROCEDURE Troubleshooting should be carried out in two steps First thoroughly study both hydraulic and electric schematics to determine possible causes Loose terminal connec tions and short circuits are always a potentia...

Page 38: ...l is activated TROUBLE PROBABLECAUSE REMEDY TROUBLE PROBABLECAUSE REMEDY 1 Extension cord too long or insufficient capacity 2 Not plugged in or faulty connection AC only 3 No power at wall outlet AC only 4 Faulty Battery Charger DC only 5 Faulty Battery BAT 6 Key Switch S2 Emergency Stop Switch S1 S3 or Push button Switch S4 S5 failed open 7 Outrigger Interlock Switch S7 S8 9 S10 8 Open circuit in...

Page 39: ...OT TURN ON b Circuit board is damaged Replace circuit board a Indicator light is damaged b Chassis harness damaged or incorrectly connected c Outrigger limit switch defective or improperly connected a Continue to step 2 2a Motor does not run 2b Motor runs but will not raise 2c Motor attempts to start but machine turns off and then restarts in five seconds 2 Pull out both E Stop switches Activate t...

Page 40: ...n 10 and 12 VDC 4b Voltage at ground pin 1 is not zero 4 Plug in Chassis harness Turn on ignition key turn off E Stop switch Check voltages at pin 1 and pin 6 of the chassis harness This may require the use of a sharp probe to pierce the insulation of the corresponding wires a Damaged or shorted chassis harness a Circuit board is damaged b Ground on motor harness damaged or connected improperly 1a...

Page 41: ...Damaged down solenoid a Continue to step 2 2a Lift turns off and restarts in five seconds 2b Lift will not lower 2 Check circuit board for correct output Open lid on the lower box Using a voltmeter check the voltage on terminal S27 found on the upper right hand side of the circuit board See drawing Turn on ignition key and pull out both E Stop switches Depress the common and down switches on the u...

Page 42: ...5 6 UL 25 32 40 48 Portable Personnel Lifts Troubleshooting Section 5 1 NOTES ...

Page 43: ...ooting Guide They allow understanding of the makeup and functions of the systems for check ing tracing and faultfinding during troubleshooting analysis The components that comprise the electrical and hy draulic systems are given a reference designation and are explained as to function and location in the follow ing tables INDEX Figure Page Figure 6 1 Electrical Schematic AC Models 6 3 Figure 6 2 E...

Page 44: ...PowerUnitleft coil hand side T1 Transformer Steps down AC Insideelectrical voltage ControlBox 6 1 Electrical Schematics REFERENCE DESIGNATION NAME FUNCTION LOCATION BAT Battery Suppliescurrentto InPowerModule circuit CH Charger MaintainsCharge InPowerModule level in Battery C1 4 Relay Contacts Completesground In Control Box Norm Openfor circuittomotor R1 4 and Lift Valve whenR1 4are energized L1 4...

Page 45: ...6 3 Schematics UL 25 32 40 48 Portable Personnel Lifts Section Figure 6 1 Electrical Schematic 120 VAC Models Figure 6 2 Electrical Schematic DC Models 6 1 BR BR BAT BAT ...

Page 46: ...ension from fluid ORF Orifice Controls flow out Inline with CYL of CYL P Pump Supplies hydraulic Lower Power Module pressure to system RV Relief Valve Limits maximum Valve Assembly pressure by releasing Lower Power Module oil V1 Valve Two Way Allows flow when Valve Block Assembly Norm Closed energized V2 Valve Two Way Stops flow when Valve Block Assembly Norm Open energized 6 2 Hydraulic Schematic...

Page 47: ... UL 25 32 40 68009 000 7 22 Second Stage Mast Assembly 68050 001 002 003 004 7 24 Third Stage Mast Assembly 68056 001 002 003 004 7 25 Fourth Stage Mast Assembly 68061 001 002 003 004 7 26 Fifth Stage Mast Assembly 68066 001 002 003 004 7 27 Sixth Stage Mast Assembly 68070 001 002 003 004 7 28 Lift Cylinder Assembly 68074 001 002 003 004 7 30 Cage Support Assembly 68160 005 006 007 008 7 32 Platfo...

Page 48: ...LASSEMBLY UL 48 DC 68004 001 ITEM PART DESCRIPTION QTY 1 68006 023 Basic Assy 1 2 68009 003 Power Option DC Dom 1 3 68016 001 Label Kit Inst 1 FINALASSEMBLY UL 25 AC 68001 000 ITEM PART DESCRIPTION QTY 1 68006 020 Basic Assy 1 2 68008 000 Power Option AC Dom 1 3 68013 000 Label Kit Inst 1 FINALASSEMBLY UL 32 AC 68002 000 ITEM PART DESCRIPTION QTY 1 68006 021 Basic Assy 1 2 68008 000 Power Option A...

Page 49: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 3 ...

Page 50: ... 11248 008 NUT HEX ESNA 1 2 13 UNC 4 4 4 4 30 63926 007 PLUG 2 2 2 2 BASICASSEMBLY UL 25 68006 020 UL 32 68006 021 ITEM PART DESCRIPTION QTY QTY QTY QTY 25 32 40 48 UL 40 68006 022 UL 48 68006 023 ITEM PART DESCRIPTION QTY QTY QTY QTY 25 32 40 48 40 068194 000 LOADER ASSY Not shown 1 068200 000 TILTBACK ASSY Not shown 1 41 068200 001 TILTBACK ASSY Not shown 1 068200 002 TILTBACK ASSY Not shown 1 4...

Page 51: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 5 ...

Page 52: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 6 ...

Page 53: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 7 ...

Page 54: ...Y UL 25 68194 000 ITEM PART DESCRIPTION QTY 1 68190 000 LOADER STOP BRACKET ASSY 1 2 68186 000 LOADER BAR ASSY 1 3 68197 000 SHORT AXLE SHAFT 1 4 11240 012 FASHER FLAT 3 4 4 5 68220 000 WHEEL 2 6 11252 004 SCREW HHC 1 4 20UNC X 1 2 2 7 11248 004 NUT HEX ESNA 1 4 20UNC 2 8 11764 012 RETAINING RING 2 ...

Page 55: ...table Personnel Lifts 7 9 LOADER STOP BRACKET ASSEMBLY UL 25 32 40 48 68190 000 ITEM PART DESCRIPTION QTY 1 68191 000 LOADER STOP BRACKET WELDMENT 1 2 68193 000 SLIDE PAD LOADER STOP 2 3 03570 000 RETAINING PIN ASSY 1 4 14066 006 SCREW SLFTP HWH 1 4 AB X 3 4 4 ...

Page 56: ...00 LOADER BAR WELDMENT 1 2 68188 000 SLIDE PAD 2 3 61694 005 HOSE 2 5 8 OD X 2 ID X 5 2 4 62923 000 LOADER HANGER 1 5 15936 003 BOLT SHOULDER 5 16 18UNC 2 6 11248 005 NUT HEX ESNA 5 16 18UNC 2 7 14066 006 SCREW HWH SLFTP 1 4 AB X 3 4 6 LOADERBARASSEMBLY UL 25 68186 000 ITEM PART DESCRIPTION QTY ...

Page 57: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 11 NOTES ...

Page 58: ... CONN CABLE 2 6 067985 000 CONTROL BOX COVER 1 8 011709 004 SCREW 10 24 x 1 2 4 9 011721 006 SCREW 4 40UNC X 3 4 4 10 011703 006 SCREW HEX STSOC 1 4 20UNC X 3 8 4 11 029939 002 LOCKNUT 1 2 NPT 2 12 011248 049 NUT HEX ESNA 4 40UNC 4 13 067986 000 ENCLOSURE MODIFIED 1 15 011240 001 WASHER FLAT 6 4 17 029931 003 CONN FM PUSH 14 16 3 20 029601 013 CONN RING 10 14 16 1 21 013540 001 WIRE NUT 12 10 2 22...

Page 59: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 13 ...

Page 60: ... X 1 2 4 9 011721 006 SCREW 4 40UNC X 3 4 4 10 011703 006 SCREW HEX STSOC 1 4 20UNC X 3 8 4 11 029939 002 LOCKNUT 1 2 NPT 2 12 011248 049 NUT HEX ESNA 4 40UNC 4 13 067986 000 ENCLOSURE MODIFIED 1 14 026525 003 SCREW SLFTP 8 X 3 8 2 15 011240 001 WASHER FLAT 6 4 17 029931 003 CONN FM PUSH 14 16 3 18 029931 004 CONN FM PUSH 14 16 2 19 029452 099 WIRE 16AWG BLK FT 5 21 013540 001 WIRE NUT 12 10 2 22 ...

Page 61: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 15 ...

Page 62: ...n Valve NC 1 2 068007 010 CONTROL BOX 1 4 029931 003 CONN F PUSH TERM 16 14 10 5 029601 013 CONN RING TERN 10 16 14 2 6 029620 002 CONN BUTT 14 16 3 8 011240 005 WASHER 5 16 FLAT 4 9 011240 004 WASHER 1 4 FLAT 4 10 011252 004 SCREW HHC 1 4 20 X 1 2 4 11 011248 005 NUT 5 16 18 ESNA 4 13 013540 001 WIRE NUT 12 10 2 14 029925 000 CONN CABLE 2 16 029929 004 LOCKNUT 1 2 NPT 2 17 029610 002 CONN FORK 16...

Page 63: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 17 ...

Page 64: ...10 AC Motor Japan 068115 011 AC Lift Valve NO 1 068115 010 AC Down Valve NC 1 2 068007 010 CONTROL BOX 1 8 011240 005 WASHER 5 16 FLAT 4 9 011240 004 WASHER 1 4 FLAT 4 10 011252 004 SCREW HHC 1 4 20 X 1 2 4 11 011248 005 NUT 5 16 18 ESNA 4 13 013540 001 WIRE NUT 12 10 2 POWER OPTION ASSEMBLY AC UL 25 32 40 68008 000 ITEM PART DESCRIPTION QTY ...

Page 65: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 19 ...

Page 66: ... DC Lift Valve NO 1 067030 010 DC Down Valve NC 1 6 29431 099 CABLE 2 AWG WELDING FT10 7 29602 025 RING TERM 2 5 16 DIA 3 8 29602 026 RING TERM 2 3 8 DIA 1 9 29902 000 CONN 175 AMP 2 13 29620 002 CONN BUTT 16 14 1 14 62905 000 CHARGER MOUNT BRACKET 1 15 11252 008 SCREW HHC 1 4 20 X 1 2 16 11252 012 SCREW HHC 1 4 20 X 1 1 2 2 17 62786 004 SCREW SELF TAP 10 30 X 1 2 4 18 11240 005 WASHER 5 16 FLAT 4...

Page 67: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 21 ...

Page 68: ...14 1 14 062905 000 CHARGER MOUNT BRACKET 1 15 011252 008 SCREW HHC 1 4 20 X 1 2 16 011252 012 SCREW HHC 1 4 20 X 1 1 2 2 17 062786 004 SCREW SELF TAP 10 30 X 1 2 4 18 011240 005 WASHER 5 16 FLAT 4 20 011248 004 NUT 1 4 20 ESNA 2 21 011248 005 NUT 5 16 18 ESNA 4 26 068007 012 CONTROL BOX 1 27 011240 004 WASHER 1 4 FLAT 4 28 011252 004 SCREW HHC 1 4 20 X 1 2 4 29 010154 000 COVER BATTERY 2 30 014252...

Page 69: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 23 ...

Page 70: ...04 ITEM PART DESCRIPTION QTY QTY QTY QTY 25FT 32FT 40FT 48FT 68055 001 2 ND STAGE MAST ASSY 1 1 68055 002 2 ND STAGE MAST ASSY 68055 003 2 ND STAGE MAST ASSY 68055 004 2 ND STAGE MAST ASSY 2 62753 000 STRAP ASSY 1 3 26553 002 RIVET 3 16 2 4 68053 000 2 SECTION SLIDE 1 5 11703 016 SCREW SOCKET HEX SET 1 4 20UNC X 1 2 1 1 2 1 2 1 1 2 1 2 1 1 2 1 2 ...

Page 71: ...TY QTY QTY QTY 25FT 32FT 40FT 48FT 1 68060 001 3 RD STAGE MAST ASSY 1 1 68060 002 3 RD STAGE MAST ASSY 1 68060 003 3 RD STAGE MAST ASSY 1 68060 004 3 RD STAGE MAST ASSY 2 68139 000 SHAFT 1 3 11735 012 PIN 1 4 62753 000 STRAP ASSY 1 5 26553 002 RIVET 3 16 2 6 68137 000 SHEAVE 1 7 62642 010 BEARING 3 8 11786 005 MAC BUSHING 2 1 1 1 1 2 1 3 2 1 1 1 1 2 1 3 2 1 1 1 1 2 1 3 2 ...

Page 72: ...2 1 2 1 1 1 1 2 1 1 2 2 68064 001 4 TH STAGE MAST ASSY 1 1 68064 002 4 TH STAGE MAST ASSY 68064 003 4 TH STAGE MAST ASSY 68064 004 4 TH STAGE MAST ASSY 62168 113 CHAIN 2 2 62168 139 CHAIN 62168 165 CHAIN 62168 193 CHAIN 3 68138 000 SHAFT 1 4 11753 020 SHAFT 1 5 68146 000 PIN 1 6 62753 000 STRAP ASSY 1 7 26553 002 RIVET 3 16 2 8 68065 000 4 SECTION SLIDE 1 9 12553 008 SCREW SOCKET HED CAP 1 4 20UNC...

Page 73: ... 68138 000 SHAFT 1 4 68135 000 SHEAVE 5 STAGE TOP 1 5 68140 000 PIN 2 6 62753 000 STRAP ASSY 1 7 26553 002 RIVET 3 16 2 8 11751 004 PIN COTTER 1 16 X 1 2 4 9 11252 016 SCREW HHC 1 4 20 X 2 2 10 11240 004 WASHER 1 4 STD FLAT 4 11 11248 004 NUT 1 4 20 UNC ESNA 2 12 68097 000 5TH STAGE GUIDE 1 FIFTH STAGE MAST ASSEMBLY UL 25 32 40 48 68066 001 002 003 004 ITEM PART DESCRIPTION QTY QTY QTY QTY 25FT 32...

Page 74: ... TH STAGE WELDMENT 1 68071 003 6 TH STAGE WELDMENT 68071 004 6 TH STAGE WELDMENT 62166 141 CHAIN 2 2 62166 181 CHAIN 62166 213 CHAIN 62166 249 CHAIN 3 62753 000 STRAP ASSY 1 4 26553 006 RIVET 3 16 375 500 GRIP 2 5 68073 000 CHAIN BLOCK 1 6 11821 005 SCREW BUTT HD 1 4 20UNC 4 7 68144 000 CLEVIS PIN 6B 2 8 11735 005 ROLL PIN 1 8 DIA X 5 8 LG 2 9 68219 099 UHMW WEAR STRIP X 1 1 2 FT 25 1 2 1 2 1 4 2 ...

Page 75: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 29 NOTES ...

Page 76: ...CHAIN 62164 149 CHAIN 62164 175 CHAIN 6 68089 000 CYLINDER MOUNT 1 68080 001 TIE RODS 2 7 68080 002 TIE RODS 68080 003 TIE RODS 68080 004 TIE RODS 8 11248 010 LOCKNUT 5 8 11 UNC 2 9 68079 000 CYLINDER GUIDE BEARING 2 10 11737 010 ROLLPIN 1 11 68081 000 PIN CYLINDER 1 12 11764 023 RETAINING RING 1 13 62642 022 BEARING 16DU16 2 14 62169 004 MASTER LINK 2 15 62655 001 CHAIN GUARD 2 16 11941 001 FITTI...

Page 77: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 31 ...

Page 78: ... 62753 001 STRAP ASSY 1 10 68049 000 CONTROL BRACKET 1 12 11254 012 SCREW HHC 3 8 16UNC X 1 1 4 1 13 11240 006 WASHER 3 8 STD FLAT 1 14 11250 006 NUT HEX ESNA 3 8 16UNC 1 16 68142 000 CHAIN PIN 2 17 11253 006 SCREW HHC 5 16 18UNC X 3 4 2 18 11240 005 WASHER 5 16 STD FLAT 2 19 11250 005 NUT HEX ESNA 5 16 18UNC 2 20 11252 004 SCREW HHC 1 4 20UNC X 1 2 21 11240 004 WASHER 1 4 STD FLAT 6 22 11248 004 ...

Page 79: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 33 ...

Page 80: ...4 16 11240 005 WASHER 5 16 STD 4 17 11246 010 NUT HEX ESNA 5 16 18UNC 4 18 62799 008 SWITCH PUSH PULL 1 19 67028 000 CONTACT BLOCK 1 20 62799 011 ENCLOSURE BOX COVER 1 21 62799 002 SWITCH OPERATOR COVER 3 22 62799 003 CONTACT BLOCK N O 3 23 29925 000 CONNECTOR 1 24 29939 002 LOCKNUT 1 2 NPT 2 25 68277 000 LATCH 1 26 14252 004 NUT SERT 1 4 20UNC 3 27 11825 006 SCREW RND HD 1 4 20UNC X 3 4 5 28 6365...

Page 81: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 35 ...

Page 82: ...5 SCREW 1 4 20 X 5 8 BH 1 15 11264 022 SCREW HHC 5 16 18UNC X 2 3 4 4 16 11240 005 WASHER 5 16 STD 4 17 11246 010 NUT HEX ESNA 5 16 18UNC 4 18 62799 008 SWITCH PUSH PULL 1 19 67028 000 CONTACT BLOCK 1 20 62799 011 ENCLOSURE BOX COVER 1 21 62799 002 SWITCH OPERATOR COVER 3 22 62799 003 CONTACT BLOCK N O 3 23 29925 000 CONNECTOR 1 24 29939 002 LOCKNUT 1 2 NPT 2 25 68277 000 LATCH 1 26 14252 004 NUT ...

Page 83: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 37 ...

Page 84: ...ESNA 5 16 18UNC 1 11 11252 018 SCREW HHC 1 4 20UNC X 2 1 4 1 12 11253 008 SCREW HHC 5 16 18UNC X 1 1 13 11253 014 SCREW HHC 5 16 18UNC X 1 3 4 1 14 26553 005 RIVET POP 3 16 X 3 8 4 15 68148 000 SCREW CASTING 1 16 11252 024 SCREW HHC 1 420UNC X 3 1 68102 000 OUTRIGGER TUBE 1 17 68102 001 OUTRIGGER TUBE 68102 002 OUTRIGGER TUBE 68103 001 OUTRIGGER TUBE OUTRIGGERASSEMBLY UL 25 32 40 48 68157 000 001 ...

Page 85: ...RBARASSEMBLY UL 25 32 40 68180 000 ITEM PART DESCRIPTION QTY 1 68181 000 LOADER BAR WELDMENT 1 2 68185 000 LOADER BEARING 2 3 61694 005 HOSE 2 5 8 OD X 2 ID X 5 2 4 62923 000 LOADER HANGER 1 5 15936 003 BOLT SHOULDER 5 16 18UNC 2 6 11248 005 NUT HEX ESNA 5 16 18UNC 2 7 26551 003 RIVET POP 2 ...

Page 86: ...INING 1 8 62843 001 GRIP 1 9 63926 004 CAPLUG 1 10 62784 004 CASTER 2 11 11764 012 RING RETAINING 2 12 68264 000 BRACKET WELDMENT 1 13 68265 000 STRUT 1 14 11248 012 NUT HEX ESNA 3 4 10 2 15 11258 008 SCREW HHC 3 4 10 X 1 2 17 11253 008 SCREW HHC 5 16 18 X 1 8 18 11256 022 SCREW HHC 1 2 13 2 3 4 2 19 11240 005 WASHER 5 16 FLAT 16 20 11238 008 NUT HEX ESNA 1 2 13 2 21 11248 005 NUT HEX ESNA 5 16 18...

Page 87: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 41 ...

Page 88: ...5 16 18 X 1 8 24 011256 022 SCREW HHC 1 2 13 2 3 4 2 25 011240 005 WASHER 5 16 FLAT 16 26 011238 008 NUT HEX ESNA 1 2 13 4 27 011248 005 NUT HEX ESNA 5 16 18 8 31 016590 001 PIPE 3 4 SCHED 40 ALUM X 3 8 2 1 068180 000 LOADER BAR ASSY 1 2 068190 000 LOADER STOP BRACKET ASSY 1 3 068201 000 TILT BACK WELDMENT 32 40 1 4 062844 000 TILTBAR WELDMENT 1 5 062846 001 TUBE CYLINDER MOUNT 1 6 068196 000 INNE...

Page 89: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 43 ...

Page 90: ... 2 12 62884 001 GAS SPRING TUBE OUTER 2 13 63926 004 CAP PLUG 2 14 63650 002 GAS SPRING 2 15 11764 012 RING RETAINING 2 16 62843 001 GRIP 5 17 18081 011 TUBE Ø 3 4 OD X 120 WALL X 2 9 32 4 20 11254 008 SCREW HHC 3 8 16 X 1 8 21 11256 022 SCREW HHC 1 2 13 X 2 3 4 4 22 11256 028 SCREW HHC 1 2 13 X 3 1 2 4 24 11240 005 WASHER 5 16 STD FLAT 1 25 11240 006 WASHER 3 8 STD FLAT 16 26 11248 008 NUT HEX ES...

Page 91: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 45 ...

Page 92: ... 001 LABEL INSERT OUTRIGGER 2 2 11 066554 002 LABEL WARNING USE 1 1 12 061683 008 LABEL UPRIGHT 2 2 13 068212 001 LABEL UL25 1 1 14 061205 000 NAME PLATE 1 1 15 066550 010 LABEL WARNING BEFORE USING 1 1 16 066557 011 LABEL WARNING MAX LOAD 350 LBS 1 1 17 062217 000 LABEL HUDRAULIC FLUID 1 1 18 066553 002 LABEL WARNING PINCH POINT 2 2 19 066551 005 LABEL WARNING CENTER BUBBLE 2 2 20 062322 000 LABE...

Page 93: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 47 ...

Page 94: ...ING USE 1 1 12 061683 008 LABEL UPRIGHT 2 2 13 068212 002 LABEL UL32 1 1 14 061205 000 NAME PLATE 1 1 15 066550 010 LABEL WARNING BEFORE USING 1 1 16 066557 009 LABEL WARNING MAX LOAD 300 LBS 1 1 17 062217 000 LABEL HUDRAULIC FLUID 1 1 18 066553 002 LABEL WARNING PINCH POINT 2 2 19 066551 005 LABEL WARNING CENTER BUBBLE 2 2 20 062322 000 LABEL CONTROL SWITCH 1 1 21 060830 000 SAFETYWALK 1 1 22 061...

Page 95: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 49 ...

Page 96: ...6554 002 LABEL WARNING USE 1 1 12 061683 008 LABEL UPRIGHT 2 2 13 068212 003 LABEL UL40 1 1 14 061205 000 NAME PLATE 1 1 15 066550 010 LABEL WARNING BEFORE USING 1 1 16 066557 009 LABEL WARNING MAX LOAD 300 LBS 1 1 17 062217 000 LABEL HUDRAULIC FLUID 1 1 18 066553 002 LABEL WARNING PINCH POINT 2 2 19 066551 005 LABEL WARNING CENTER BUBBLE 2 2 20 062322 000 LABEL CONTROL SWITCH 1 1 21 060830 000 SA...

Page 97: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 51 ...

Page 98: ...L UL48 1 1 14 061205 000 NAME PLATE 1 1 15 066550 010 LABEL WARNING BEFORE USING 1 1 16 066557 008 LABEL WARNING MAX LOAD 250 LBS 1 1 17 062217 000 LABEL HUDRAULIC FLUID 1 1 18 066553 002 LABEL WARNING PINCH POINT 2 2 19 066551 005 LABEL WARNING CENTER BUBBLE 2 2 20 062322 000 LABEL CONTROL SWITCH 1 1 21 060830 000 SAFETYWALK 1 1 22 061220 010 LABEL ANSI 1 1 23 062840 000 LABEL CONTROLS 1 1 25 062...

Page 99: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 53 ...

Page 100: ...ING 4 11 062304 001 USER MANUAL 1 13 066547 000 LABEL WARNING 2 14 060577 001 ANSI MANUAL 1 15 061205 000 NAME PLATE 1 16 065368 000 TACK 4 17 003610 000 LABEL OPERATING INST 1 18 014066 006 SCREW SLFTP HWH 1 4 AB X 3 4 2 19 067992 000 AUDITORIUM HARNESS 1 20 067993 000 WIRE HARNESS SHORT 1 030855 000 Aud wiring adaptor 068648 000 Wire harness 21 068648 000 WIRE HARNESS 36 X 6 1 AUDITORIUM KIT OPT...

Page 101: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 55 ...

Page 102: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 56 ...

Page 103: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 57 ...

Page 104: ...EEL 1 4 014924 008 U BOLT 2 5 011240 004 WASHER 1 4 STD 14 6 011248 004 LOCKNUT ESNA 1 4 20 UNC 14 7 011252 022 SCREW HHC 1 4 20 UNC X 2 3 4 4 8 011252 014 SCREW HHC 1 4 20 UNC X 1 3 4 4 9 011240 005 WASHER 5 16 STD 8 10 011264 022 SCREW HHC 5 16 18 UNC X 2 3 4 4 11 068096 000 RAIL BEARING TOP 4 13 063650 012 GAS SPRING 1 14 068276 001 SHEAR GAURD 1 15 026551 007 RIVET 1 8 X 251 312 GRIP 4 16 0682...

Page 105: ...s Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 59 FLUORESCENTTUBECADDYOPTION UL 25 32 40 48 68239 000 00 ITEM PART DESCRIPTION QTY 1 68252 000 TUBE CLIP 1 2 68240 000 FLUORESCENT TUBE CADDY HOLDER 1 ...

Page 106: ... 000 VELCRO FT 29 5 67157 000 BOOT SWITCH 1 6 67156 000 SWITCH MOMENTARY MINI 1 7 67160 000 BATTERY AA DRY CELL 1 5VDC 2 8 67155 000 BATTERY HOLDER AA DRY CELL 1 9 29925 006 STRAIN RELIEF 3 4 1 10 67151 000 LASER DIODE 3mW 670NM RED 1 11 67159 000 LABEL DANGER LASER RADIATION 2 12 29441 099 WIRE 18GA 2 COND FT 5 LASERLOCATEROPTION UL 25 32 40 48 67044 000 ITEM PART DESCRIPTION QTY ...

Page 107: ...N FT3 5 8 029602 025 RING TERM 2 5 16 DIA 2 POWER PACK ASSEMBLY OPTION UL 25 32 40 48 DC 68100 000 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 9 029902 000 CONN 175 AMP 1 10 029601 015 CONN RING TERN 3 8 DIA 16 14 2 12 011252 008 SCREW HHC 1 4 20 X 1 2 13 011252 012 SCREW HHC 1 4 20 X 1 1 2 2 14 062786 004 SCREW SELF TAP 10 30 X 1 2 2 16 011248 004 NUT 1 4 20 ESNA 2 18 005221 000 LABEL BAT...

Page 108: ...F 9 011721 006 SCREW 4 40UNC X 3 4 REF 10 011703 006 SCREW HEX STSOC 1 4 20UNC X 3 8 REF 11 029939 002 LOCKNUT 1 2 NPT REF 12 011248 049 NUT HEX ESNA 4 40UNC REF 13 067986 000 ENCLOSURE MODIFIED REF 14 026525 003 SCREW SLFTP 8 X 3 8 REF 15 011240 001 WASHER FLAT 6 REF 17 029931 003 CONN FM PUSH 14 16 2 18 029931 004 CONN FM PUSH 14 16 REF 19 029452 099 WIRE 16AWG BLK FT1 20 029454 099 WIRE 16AWG R...

Page 109: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 63 ...

Page 110: ...1 006 SCREW 4 40UNC X 3 4 REF 10 011703 006 SCREW HEX STSOC 1 4 20UNC X 3 8 REF 11 029939 002 LOCKNUT 1 2 NPT REF 12 011248 049 NUT HEX ESNA 4 40UNC REF 13 067986 000 ENCLOSURE MODIFIED REF 14 026525 003 SCREW SLFTP 8 X 3 8 REF 15 011240 001 WASHER FLAT 6 REF 17 029931 003 CONN FM PUSH 14 16 2 18 029931 004 CONN FM PUSH 14 16 REF 19 029452 099 WIRE 16AWG BLK FT1 20 029454 099 WIRE 16AWG RED FT1 22...

Page 111: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 65 ...

Page 112: ...Illustrated Parts Breakdown 7 2 Section UL 25 32 40 48 Portable Personnel Lifts 7 66 NOTES ...

Page 113: ...0 926 LIFT For Parts 1 888 UR PARTS UpRight Inc UpRight Europe 1775 Park Street Europe Africa Middle East Selma California 93662 Pottery Road TEL 559 891 5200 Dun Laoire Ireland FAX 559 896 9012 TEL 353 1 285 3333 PARTSFAX 559 896 9244 FAX 353 1 284 0015 ...

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