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10-5/8 HYDRAULIC BACKUP

Model 02F10E

© AUGUST 20, 2013

PAGE 16

12.3 PARTS BREAKDOWN

12.31 TONG AND BACKUP ASSEMBLY:

NOTES:

1) Unless otherwise stated, all hex bolts are grade 8 and plated.

2) All nuts and washers are plated

ITEM

QTY

DESCRIPTION

PART #

1

1

10-5/8 HYDRAULIC BACKUP

02F10E

2

1

BACKUP INSTALATION KIT

706F00030-09

3

3

HEX BOLT

– 1” UNC X 3-1/2”

N20 16283

4

3

LOCKNUT

– 1” UNC

N66 16522

3

4

1

2

POWER

TONG

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Summary of Contents for 02F10E

Page 1: ...UNIVERSE HYDRAULIC BACKUP MODEL 02F10E MANUAL Universe Machine Corporation 5545 91 STREET EDMONTON ALBERTA CANADA T6E 6K4 PHONE 780 468 5211 FAX 780 468 5430 www umcorp com ...

Page 2: ...CTIONS TO POWER TONG 6 0 OPERATION OF UNIT 7 0 CHECKS TO BE PERFORMED PRIOR TO OPERATION OF THIS UNIT 7 1 STANDARD OPERATION 7 2 COLD WEATHER OR ENVIRONMENT OPERATION 7 3 RELIEF VALVE ADJUSTMENTS 8 0 MAINTANANCE 9 0 LUBRICATION 9 1 HYDRAULICS 9 2 STORAGE 10 0 TROUBLESHOOTING GUIDE 11 0 PART LIST 12 0 INSERT DIE JAW ASSEMBLY 12 1 DIE SELECTION CHART 12 2 PARTS BREAKDOWN 12 3 While Universe Machine ...

Page 3: ... of our Universe dealers 2 0 SPECIFICATIONS 2 1 HYDRAULIC BACKUP UNIT Overall Dimensions Without Tong 32 3 8 wide x 35 long x 33 1 2 high 0 66 m wide x 0 89 m long x 0 85 m high Weight Frame Backup 800 lbs 363 kg Maximum Torque 25 000 ft lbs 3 456 kg m Torque Arm 24 0 61 m Maximum Operating Pressure 3 500 psi 24 132 kPa Insert Die Jaw Sizes Range Available JAW SIZE RANGE 9 5 8 244 5 mm 8 1 2 to 9 ...

Page 4: ...n the gauge face is matched to the torque arm of the Backup otherwise all readings will be off If filling the gauge via the fill port see Figure 3 11 ensure not to overfill the unit The gauge should always read 0 when not under load FIGURE 3 11 OPTIONAL BI DIRECTIONAL LOAD CELL PLACEMENT 4 0 HEIGHT ADJUSTMENT AND LEVELING The Backup Unit is designed to float with the use of two large compression s...

Page 5: ...th sides 3 Adjust the support holding the back of the Backup body until level 4 Insert the closest link into the hook ensuring as much slack as possible is removed Ensure both sides are equal 5 Remove support holding the Backup body FIGURE 4 11 BACKUP REAR CHAIN LEVELING 4 2 ADJUSTING THE HEIGHT OF THE BACKUP The Backup unit can be adjusted to four positions By default the unit is shipped in the l...

Page 6: ...p the Backup body If Backup body still needs further leveling refer to Section 4 1 To adjust the Backup further from the Tong downwards 1 Move the Backup body slightly up so it no longer rests on the front springs 2 Ensure the Backup body is fully supported WARNING Ensure the Backup body is security supported before proceeding to the next steps to prevent any sudden movements 3 While holding the f...

Page 7: ... 5 01 JAWS 5 1 INSTALLATION OR REMOVAL OF JAWS The Backup unit uses a quantity of three jaws Installation removal can be done by removing the jaw pin unit and sliding the jaws in or out Jaw pins in default position Front Jaw pin removed FIGURE 5 11 JAW DETAIL It is important to ensure the jaws are properly greased on the bores where the jaw pins are inserted to prevent contamination or moisture pe...

Page 8: ...ensure hoses are inspected on a regular basis for wear and damage If replacing hoses ensure hose pressure rating matches the maximum system pressure intended to be used with the Backup Figure 6 01 shows a typical connection to a Power Tong It should be noted the connection orientation to the Backup s pressure relief valve is typical and is recommended as shown Depending on the exact operation of t...

Page 9: ... joints 4 Ensure all bolts holding the Backup to the Tong are tight 5 Ensure jaws are in place with the proper size of dies for both the Tong and Backup Note that in some cases the diameters might be different for what the Tong and Backup will bite i e Backup biting on the collar 6 Ensure the dies screws are all tight 7 Check to ensure the jaw pins are fully inserted 8 Jaws and all moving parts sh...

Page 10: ...shock loading on the Backup pins and lead to premature wear or damage 5 Release the Tong jaws first and then the Backup jaws 6 Move the Tong and Backup off the tubular 7 3 COLD WEATHER OR ENVIRONMENT OPERATION If the unit is to be operated in cold weather or environments the following considerations and precautions should be taken into account 1 Lubrication grease needs to be compatible with the t...

Page 11: ...djustment bolt Ensure to test the maximum pressure on the Backup gauge by either biting a tubular or allowing the jaws to close all the way 3 Once desired pressure is attained tighten the locking nut It should be noted that the as the torque on the Tong increases it is normal to see the Backup pressure increase The Graph below represents the Hydraulic Backup required pressures to hold some common ...

Page 12: ...s Daily during job 3 Hydraulic Cylinder Block Manually As required NOTES 1 Grease Type is Factory Default and covers operation between 30 to 40 C 22 to 104 F For other environments consult a lubrication specialist 9 2 HYDRAULICS After every job the hydraulic fitting and hoses connecting the unit to the Tong as well as in the back of the Backup should be checked if tight as well as for leaks wear a...

Page 13: ...lar f Check that the pressure gauge mounted in the Backup is reading correctly by verifying the reading against another calibrated pressure gauge attached to the pressure side g Verify that when the Backup is clamping the tubular the pressure gauge is reading the correct required pressure If not adjust the pressure relief valve as per Section 8 0 h If all of the above still do not remedy the situa...

Page 14: ...00201 2 1 REAR JAW FRAME 9 9 63 JAW REAR JAW FRAME 9 8 63 JAW REAR JAW FRAME 9 7 63 JAW REAR JAW FRAME 9 7 JAW REAR JAW FRAME 9 6 63 JAW REAR JAW FRAME 9 5 5 JAW REAR JAW FRAME 9 4 5 JAW 707 09105 707 09110 707 09115 707 09117 707 09120 707 09125 707 09130 3 4 SOCKET BUTTON CAP SCREW 1 2 UNC X 1 N47 08083 4 2 INSERT DIE SEE DIE SELECTION CHART 2 3 4 1 ...

Page 15: ... 3 6 00 152 4 1 00 25 4 707 08250 91 8 50 215 9 7 50 190 5 6 50 165 1 5 88 149 2 1 06 26 9 707 08250 90 BITING DIAMETER 0 06 INCHES 1 5mm 3 88 x 1 25 98 6mm x 31 8mm x DIE THICKNESS DIE PART NUMBER 9 6 63 JAW SIZE As stamped on jaw block 9 5 5 JAW SIZE As stamped on jaw block 9 4 5 JAW SIZE As stamped on jaw block 6 63 168 3 5 50 139 7 4 50 114 3 0 50 12 7 707 08250 01 6 50 165 1 5 38 136 5 4 38 1...

Page 16: ...KUP ASSEMBLY NOTES 1 Unless otherwise stated all hex bolts are grade 8 and plated 2 All nuts and washers are plated ITEM QTY DESCRIPTION PART 1 1 10 5 8 HYDRAULIC BACKUP 02F10E 2 1 BACKUP INSTALATION KIT 706F00030 09 3 3 HEX BOLT 1 UNC X 3 1 2 N20 16283 4 3 LOCKNUT 1 UNC N66 16522 3 4 1 2 POWER TONG ...

Page 17: ...3 5 2 CHAIN 1 4 X 24 GRADE 80 066 04073 24 6 2 CAM FOLLOWER MCGILL CORY 1 88 085 19103 7 3 JAW SET 707 104XX 8 2 FRONT PIN UNIT 710F10400 9 1 BACK PIN UNIT 710F10450 10 2 SIDE LOAD BEARING SHAFT 710 10050 11 1 HYDRAULIC BACKUP 710F10000 12 2 SPRING CUP 713 05003 13 2 LEG 713 10002 14 1 FRAME ASSEMBLY 713F10260 15 2 FRONT LEG ADAPTOR 713S07185 16 2 HEX BOLT 1 2 UNC X 3 N20 08243 17 4 HEX BOLT 1 2 U...

Page 18: ...14085 8 2 ARM ASSEMBLY 710F10200 9 1 ARM PIN SPACER STATIONARY 710F10250 10 1 ARM PIN SPACER MOBILE 710F10255 11 1 BODY ASSEMBLY 710F10300 12 1 CYLINDER ASSEMBLY 711F14100 13 2 SOCKET CAP SCREW 5 8 UNC X 2 3 4 N45 10223 14 16 SPRING PIN 5 16 DIA X 3 4 LONG N68 05062 15 4 SNAP RING 5100 100 EXTERNAL N69 16041 16 4 SNAP RING 5100 200 EXTERNAL N69 32061 13 7 15 6 1 5 1 4 12 11 2 1 3 16 8 WHEN REPLACI...

Page 19: ... ITEM QTY DESCRIPTION PART 1 1 PISTON ROD 711S05006 2 1 CYLINDER BLOCK SEE NOTE 2 711S14105 3 1 CYLINDER TUBE 711S14110 4 1 GLAND BLOCK 711S14120 5 4 HEX BOLT 3 4 UNC X 8 N20 12643 6 1 WEAR RING W2 3750 500 N71 05648 7 1 WEAR RING W2 4500 500 N71 06848 8 1 POLYPACK SEAL 25003500 N72 28221 9 1 POLYPACK SEAL 25004000 N72 32221 10 1 WIPER SH 940 33 N73 28314 11 2 O RING 242 DURO 70 N90 24217 11 2 3 1...

Page 20: ...10 5 8 HYDRAULIC BACKUP Model 02F10E AUGUST 20 2013 PAGE 20 12 35 HYDRAULIC BACKUP 19 10 13 6 7 4 5 3 16 9 8 1 11 18 7 10 17 20 21 22 23 14 15 12 10 2 HYDRAULIC CYLINDER P R ...

Page 21: ...1 GAUGE FRONT FLANGE H1195751 7 1 FITTING 4 JICM X 4 NPTF H2405 4 4 8 2 FITTING 8 JICM X 6 NPTM TEE H2601 8 6 9 2 FITTING 6 NPTF X 6 NPTF H5000 6 10 5 FITTING 8 JICM X 8 ORBM H6400 8 8 11 1 FITTING 8 JICM X 6 ORBM X 90 H6801 8 6 12 1 FITTING 8 JICM X 8 ORBM X 90 H6801 8 8 13 1 GAUGE 2 1 2 DIA STAINLESS H9257255 14 1 CARTRIDGE HCKCA XCN 15 1 VALVE BODY HECJ 16 2 PIPE 6 NPTM X 6 NPTM X 2 1 2 HNIP 06...

Page 22: ...NAL COMPRESSION LOAD CELL ASSEMBLY ITEM QTY DESCRIPTION PART 1 2 HOSE 4 NPTM X 4 JICF X 12 039 15044 012 2 1 HOSE 4 NPTM X 4 JICF X 60 039 15044 060 3 2 COMPRESSION LOAD CELL 706K06150 4 1 TEE 4 JICM H2603 4 4 5 1 TORQUE GAUGE 30 000 ft lbs 24 TORQUE ARM HGA68 10 3 1 4 2 5 ...

Page 23: ... 23 12 37 OPTIONAL COMPRESSION LOAD CELL ITEM QTY DESCRIPTION PART 1 1 GLAND 706S06151 2 1 PISTON 706S06155 3 1 HOUSING 706S06157 4 1 O RING 033 NITRILE DURO 70 N90 03317 5 1 O RING 227 NITRILE DURO 70 N90 22717 6 1 BACKUP RING BUN 227 N92 22717 4 1 2 6 5 3 ...

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