Katadyn PowerSurvivor 80E Owner'S Manual Download Page 1 | Manualshive

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PowerSurvivor

TM

80E

Endurance Series
12-Volt & 24 Volt
Watermakers

OWNER`S MANUAL

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Summary of Contents for PowerSurvivor 80E

Page 1: ...PowerSurvivorTM 80E Endurance Series 12 Volt 24 Volt Watermakers OWNER S MANUAL...

Page 2: ...II...

Page 3: ...le This is required to fulfill the terms of your warranty For Customer Service or information about this and other products from Katadyn please use our toll free phone numbers or visit our website at...

Page 4: ...DON Ts 4 Installation Procedures 5 Using your Watermaker 7 Special Conditions 9 Maintenance and Service 10 Pump Maintenance 10 Prefilter Maintenance 11 Membrane Storage Preserving Cleaning 12 Seal Re...

Page 5: ...selects between 1 seawater input for normal operation and 2 an alternate intake line for inputting membrane preservative or a cleaning solution The product 3 way valve allows easy routing of product...

Page 6: ...hr 15 13 8 VDC Feed Water Flow Rate 34 U S gal hr 129 liters hr Pump Weight 34 lbs 15 4 kg Pump Height 6 2 15 7 cm Pump Length 17 5 44 5 cm Pump Width 13 5 34 3 cm Membrane Housing Dimensions 31 x 2 5...

Page 7: ...ing valve and is discharged overboard For every gallon of pure water made up to ten gallons of seawater must be pressurized Therefore 90 of the energy used in conventional reverse osmosis is lost Ener...

Page 8: ...otor is not vapor proof and should not be operated if explosive or flammable materials are present 5 Find a location which allows comfortable access for routine inspection and servicing In addition yo...

Page 9: ...gauge 24 VDC stranded copper wire We recommend 12 gauge 12 VDC 14 gauge 24 VDC or larger wire for distances over 20 feet Tinned stranded copper wire is preferred for marine installations and is avail...

Page 10: ...l to independently control the supply to the watermaker 5 Install Reject Brine Plumbing The reject brine water can be teed into an existing scupper or sink drain hose for draining overboard Use the 1...

Page 11: ...output plumbing Refer to Figure A 1 for a routing diagram Using your Watermaker Watermakers like to be run often The ease of operation of our watermakers has its roots in our original products which w...

Page 12: ...f there is air in the seawater intake plumbing the pump may require several minutes to draw up enough water to fill the hoses prefilter housing pump and membrane housing Since the pump is self priming...

Page 13: ...internal pump components if not removed during prefiltration If you must regularly process such water consider installing a Silt Reduction Kit see Kits Accessories Foul Intake Seawater can seriously e...

Page 14: ...ltwater can cause corrosion of the drive assembly and or damage to the electric motor Keep all electrical connections clean dry and tight After every 1000 hours approximately of use replace the seals...

Page 15: ...prefilter housing and or strainer bowl until removed Much of the trapped material is organic plankton seaweeds and flotsam of all types After a watermaker has been turned off this material soon begins...

Page 16: ...me the prefilter assembly is serviced We do not recommend scrubbing filter elements with brushes or other abrasive tools or materials as such treatment is unnecessary and greatly shortens the life of...

Page 17: ...hose Note If the membranes freeze they must be slowly and completely thawed before the watermaker may be used again 7 Turn off the watermaker It is now ready for storage for up to one year If seawate...

Page 18: ...lternate intake position Run the 1 4 alternate intake hose with the strainer attached into the container of cleaning solution 6 Disconnect the reject brine water hose from its drain or use a separate...

Page 19: ...Seals will wear faster in watermakers that are operated in silty or high salinity water We recommend that you save old seals Most of them are still useable and could be kept in a kit for emergency rep...

Page 20: ...piston shaft as possible Slide the black rubber boot on the piston shaft toward the pump to expose the shaft coupling pin Use a small screwdriver or allen wrench to push the coupling pin out of the sh...

Page 21: ...se a soft mallet to tap the small end of the installation tool and drive the piston and pump back plate away from the pump body When the back plate has separated from the pump body pull the piston out...

Page 22: ...etc such products could also contain petroleum based components An ample supply of silicon grease is included with each RSK 1 Refer to Figure R 5 during the following procedure Place the piston assem...

Page 23: ...ve valve spring and valve retainer using the same procedure as was used for the reject check valve assembly Lubricate a new o ring 8012830 with silicon grease and install it into its groove in the pum...

Page 24: ...roove Then work the rest of the seal in until it seats evenly inside the wiper block bore Slide the wiper block onto the piston shaft and press it down into the cavity in the pump back plate The side...

Page 25: ...ociated with use of the PowerSurvivor 80E watermaker The information in this chart is a distillation of the experience of many users our field representatives and customer support staff Use it first i...

Page 26: ...urvivor 80E the relief valve is set to open at 1000 psi to prevent damage to the pump and membrane Product Freshwater potable water produced by the reverse osmosis process PSI pounds per square inch a...

Page 27: ...Diagrams 23...

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Page 29: ...25 25...

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Page 31: ...T WITH MEMBRANE HOUSING IN PLACE HOLDS MEMBRANE HOUSING FIRMLY ABSORBS PUMP VIBRATION PROPER INSTALLATION OF MEMBRANE HOUSING MOUNTS 1 DO NOT FULLY TIGHTEN SCREW ALLOW INCH SPACE BETWEEN HEAD OF SCREW...

Page 32: ...the watermaker Extended Cruise Kit Recommended Part 8012895 Includes items needed for regular care and seasonal maintenance and or storage Contains 1 Repair Seal Kit 1 container Acid Cleaner 2 contai...

Page 33: ...Service Log Date Preserved M b Cleaned M b Other Service 29...

Page 34: ...30...

Page 35: ...o To Correct Problems Should your PowerSurvivor 80E Watermaker prove defective during this period you must notify KATADYN at 6325 Sandburg Rd Suite 400 Minneapolis MN 55427 or an authorized distributo...

Page 36: ...00 Minneapolis MN 55427 USA Phone 800 755 6701 Fax 800 548 0406 www katadyn com marine katadyn com Katadyn Products Inc Birkenweg 4 8304 Wallisellen Switzerland Phone 41 1 839 2111 Fax 41 1 830 7942 w...

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