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Original User Manual | Xion Pedelec

10 Repair

10.1 Removing the rear wheel

1. First, shift the bike chain to the smallest sprocket.

2. Then disconnect the cable between the motor and the

battery.

3. If your Pedelec is equipped with rim brakes, unhook

the brake cable at the brake body

➠

General User Manual, Chapter 18.1 „Opening the

brake“

4. If your Pedelec is equipped with disc brakes, refer to

the section of the User Manual concerning the tech-
nology featured in the bike for information on their
handling

➠

General User Manual, Chapter 18.1 „Opening

the brake“

5. Release the quick-release device

➠

General User Man-

ual, Chapter 9.2.2 „Operating the quick-release device“

Then remove the rear wheel from the frame by rotat-
ing the rear derailleur backwards slightly, so that the
chainring can be fed past it more easily.

Remember that the motor carries additional weight
and the rear wheel is therefore heavier than normal!

Disconnecting the cable

Never hold or carry the rear wheel by the cable. This
poses the danger of the cable breaking.

6. On the left axle side of the motor, there is a detachable

component for torque support. Place this to one side,
so that it is not lost.

10.2 Installing the rear wheel

1. Place the torque support on the left axle side of the

motor (see point 2 in the image below).

2. Then feed the rear wheel past the rear derailleur and

into the dropout on the frame.

3. If your Pedelec has disc brakes, ensure that the brake

disc is placed exactly in the centre between the brake
blocks.

4. Insert the rear wheel in the dropout so that the torque

support fits exactly and the ends of the axle sit entirely
within the dropout.

After removal (when replacing the freehub body, for
example) component 4 must be tightened using
exactly 5 Nm.

5. Close the quick-release device

➠

General User Manual,

Chapter 18.6.2 „Inserting the rear wheel“

6. Connect the cable between the motor and the battery.

Placing the torque support

Summary of Contents for Bicycle

Page 1: ...ginal User Manual Pedelec with centre motor Original User Manual Pedelec Impulse Original User Manual Pedelec Impulse Ergo Original User Manual Pedelec Impulse Speed Original User Manual Pedelec Groove Original User Manual Pedelec Xion Original User Manual Bosch Performance Line Original User Manual Bosch Active Line ...

Page 2: ...I General User Manual English Raleigh Univega GmbH 2012 ...

Page 3: ...eadset 5 Front light 6 Mudguard 7 Fork 8 Front wheel brake 9 Tyres 10 Wheels 11 Bottom bracket 12 Pedals 13 Chain 14 Rear derailleur 14a Front derailleur 14b Rear derailleur 15 Rear light 16 Reflector 17 Pannier rack 18 Saddle 19 Frame 7 10 10 13 5 4 2 3 6 6 16 15 17 18 8 11 14b 14a 12 19 9 9 1 ...

Page 4: ...sume that you have general knowledge on the handling of bikes Every person who uses cleans maintains or disposes of this bike must have read and understood the entire con tent of this User Manual In addition to texts tables and lists the User Manual con tains the following symbols that denote important infor mation or dangers WARNING about possible physical injury increased risk of falls or other ...

Page 5: ...ting the bike saddle 13 9 2 2 Operating the quick release device 13 9 2 3 Determining the correct saddle height 14 9 2 4 Adjusting the saddle angle 15 9 2 4 1 With a two bolt seatpost 15 9 2 4 2 With a seatpost saddle clamp 15 9 2 4 3 With a suspension seatpost 16 9 3 Adjusting the handlebar position 16 9 3 1 Adjusting aligning the handlebar height with a conventional handlebar stem 16 9 3 2 Adjus...

Page 6: ...nd touring bike 35 19 2 Hub gears 38 19 2 1 Operating the hub gears 38 19 2 1 1 Shimano 7 8 speed shift lever 38 19 2 2 Adjusting gears with Shimano hub gears 39 20 Bike chain 40 20 1 Maintenance of bike chains 40 21 Brake brake levers and brake systems 41 21 1 Important information and precautionary measures 41 21 2 Brake lever 42 21 2 1 Standard brake lever 42 21 3 Hub brakes 42 21 3 1 Drum and ...

Page 7: ... 27 3 Tyres 58 27 4 Rims in conjunction with rim brakes 58 27 5 Brake pads 58 27 6 Brake discs 58 27 7 Bike chains or toothed belts 58 27 8 Chainrings sprocket wheels and jockey wheels 58 27 9 Lamps of lighting set 58 27 10 Handlebar tapes and handle grips 59 27 11 Hydraulic oils and lubricants 59 27 12 Gear shift and brake cables 59 27 13 Paint finishes 59 27 14 Bearings 59 27 15 Sliding bearings...

Page 8: ... your child how to operate all the brakes and also how they work and any special features For further important information on this matter refer to Chapter 21 Brake brake levers and brake systems As the legal guardian you are responsible for the safety of your child and any damage he she may cause when cycling You should therefore make absolutely sure that the bike is in technically sound conditio...

Page 9: ...s are only designed for a specific period of use If this is exceeded there is a consider able risk that components could fail Perform care and maintenance on your bike regularly In doing so check important components particularly the frame fork wheel suspension handlebar handle bar stem seatpost and brakes for warping and dam age If you notice changes such as cracks bulges or warping have your bik...

Page 10: ...y questions once you have read the documentation your specialist cycle shop will be pleased to provide assistance Intended use also includes compliance with the operating maintenance and repair instructions provided in this User Manual The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended 6 2 Trekking bike all terrain bike ATB if equipped in accor...

Page 11: ...elf with the applicable regula tions The bike is exempt from these requirements for the dura tion of officially approved cycling events The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended This par ticularly applies for non observance of the safety informa tion and damage resulting for example from offroad use overloading incorrect repairs or use...

Page 12: ...se yourself with the effects of the brakes on a safe traffic free area If you are using a bike with carbon fibre rims bear in mind that the braking behaviour of this material is much poorer than aluminium rims Make sure that the wheels are securely fastened in the frame and forks Check that the quick release device and all important fastening screws and nuts are se curely fastened Chapter 9 2 2 Op...

Page 13: ...d saddle in the correct position and safely and properly secured If you are not sure whether your bike is in a technical ly sound condition do not ride it and have it checked by a professional bike workshop instead 9 Setting up the bike for the rider Road bikes or mountain bikes can also be supplied with out pedals Proceed as follows if you wish to fit pedals to your bike yourself 9 1 Fitting the ...

Page 14: ...hapter 29 Link list 9 2 Adjusting the seat position 9 2 1 Adjusting the bike saddle The seat position is decisive for your well being and cy cling performance Do not remove or change the seatpost or saddle clamp If you change or modify components this renders the warranty invalid Tighten all screws to the prescribed torque as otherwise screws could shear off and compo nents could come loose or det...

Page 15: ...ng CLOSE When closed quick release levers must lie flat against the frame fork and saddle clamp Make sure that quick release devices for the hubs point backwards when closed as otherwise they could snag on obstructions when the bike is moving and open This could lead to serious accidents 9 2 3 Determining the correct saddle height Sit on the bike saddle Try to reach the pedal with your heel when i...

Page 16: ...ing the saddle angle 9 2 4 1 With a two bolt seatpost Some seatposts have two screws for adjusting the sad dle angle one in front of and one behind the seat tube If you want to tilt the saddle forwards loosen the rear screw with an Allen key and tighten the front screw by the same number of revolutions To tilt the saddle backwards loosen the front screw and tighten the other to the same degree The...

Page 17: ...it on the bike saddle Ask another person to hold the bike steady if required Bend your upper body towards the handlebar until you have found a position that is comfortable for your back Stretch out your arms towards the handlebar Note the approximate position of your hands and set the handlebar at this height 9 3 1 Adjusting aligning the handlebar height with a conventional handlebar stem To relea...

Page 18: ...wheel Tighten the hexagon socket screw by turning it clockwise with an Allen key see Chapter 30 Technical data 9 3 4 Adjusting the handlebar position by turning the handlebar Loosen the hexagon socket screws on the front of the stem Turn the handlebar until you find the position that is comfortable for you Make sure that the handlebar is always exactly in the centre of the stem Now retighten the h...

Page 19: ...o the table of tightening torques in Chapter 30 Technical data In models with an integrated stop notch tighten the screw of the stop notch carefully clockwise In doing so the stop notch must engage with the teeth 10 Frame The form of the frame depends on the bike type and func tion Frames are manufactured from different materials steel or aluminium alloys or carbon carbon fibre for example The fra...

Page 20: ...rk consists of two fork blades the fork crown and steer ing tube Carbon fork Suspension fork The suspension fork is a feature of most mountain bikes trekking bikes and city bikes They can be adjusted in different ways and provide a greater degree of riding com fort For information on the function maintenance and care of suspension elements refer to Chapter 13 Suspension frame and suspension elemen...

Page 21: ...o what you are used to and may also feel different when you are rid ing The spring strut must be tuned so that it has a soft response but does not strike through if you ride over an obstruction It must give slightly when you sit on your bike 13 2 Care and maintenance You can clean your full suspension MTB in the usual man ner Hot water with a little washing up liquid or a gentle detergent which yo...

Page 22: ...of stress due to unevenness of the riding surface and the weight of the rider The wheels are carefully checked and trued prior to de livery However the spokes may settle when you ride the first kilometres on your bike Have the wheels checked again and trued if neces sary after the first 100 kilometres by a specialist cycle shop You should subsequently regularly check the ten sion in the spokes and...

Page 23: ...ng consists of a groove or several points on the rim side wall have the rim replaced as soon as it wears off 17 Tyres and inner tubes 17 1 Tyres A large number of different tyre types exist The bike s offroad capability and rolling resistance depend on tread profile Only inflate the tyre to the maximum permissible tyre pressure as otherwise it may burst Inflate the tyre at least to the specified m...

Page 24: ...tyres are also used particularly on bikes used in sports competitions With this tyre type the inner tube is sewn into the casing and this unit is glued firmly to the designated rim using special adhesive Tubed tyres offer enhanced safety in the event of a puncture and improved emergency running characteristics Only use tubed tyres on the designated rims These do not have turned up edges rim flange...

Page 25: ...ch the brake cable at one of the brake arms 18 1 2 Removing the hydraulic rim brake If quick release brake mechanisms are fitted re move a brake unit see Chapter 9 2 2 Operating the quick release device If no quick release brake mechanisms are fitted deflate the tyre To inflate an inner tube with a Sclaverand or road valve proceed as follows Unscrew the valve cap anticlockwise with your fingers Un...

Page 26: ...ease lever on the brake arm or brake lever If no quick release brake mechanisms are fitted deflate the tyre The wheel can now be pulled out between the brake pads 18 1 4 Releasing the hub gears roller drum or back pedal brakes Undo the cable clamping screw or quick release device on the brake arm With back pedal brakes the screw connection of the brake arm on the chain stay must be released 18 2 R...

Page 27: ...ater force and you will be able to hear more easily where it is coming from Allow the inner tube to dry Carefully roughen the inner tube in the area around the puncture using the sandpaper Coat this area with rubber solution Wait for several minutes until the rubber solution is touch dry Press the rubber patch firmly onto the damaged area Leave the rubber patch to dry for several minutes 2 Pull th...

Page 28: ...itting the tyre and inner tube Make sure that foreign bodies do not enter the inside of the tyre Make sure that the inner tube is crease free and not pinched at all times When fitting the tyre bear in mind the running direction If the tyre has a running direction this will be indicated on the tyre sidewall Make sure that the rim tape covers the spoke nip ples and is undamaged Put the rim with one ...

Page 29: ...ke arm with brake arm clamp correctly onto the frame fork Brake arm Clamp nut Clamp screw Brake arm clamp Frame fork Counter the clamp nut with a 10 mm spanner when tightening the clamp screw for assembly of the brake arm clamp Tightening torque 2 3 Nm Once you have installed the brake arm clamp make sure the clamp screw projects roughly 2 to 3 mm be yond the clamp nut Brake arm clamp Clamp screw ...

Page 30: ... cable through the slit in the cassette joint bracket and then insert the end of the outer casing securely into the outer casing holder CJ 8S20 JAPAN LOCK CJ 8S20 JA PAN Inner cable Bracket Outer casing holder Slit Pulley Bracket 1 2 1 Pass through the slit 2 Insert into the outer casing holder If first inserting the outer casing into the outer casing holder is easier then first insert the outer c...

Page 31: ...anufacturer in the Internet If you have ques tions on installation adjustment maintenance and opera tion please consult a specialist cycle shop If gear shift components are loose worn damaged or adjusted incorrectly this poses a risk of injury to the rider Have the derailleur gears adjusted at a profes sional bike workshop Always contact your specialist cycle shop if the chain jumps off the chainr...

Page 32: ...n extremely sharp angle This does not mean it is defective and does not damage the drive As soon as the chain is at a more shallow angle the noise will disappear Never ride without a spoke protector If a spoke pro tector is not installed you must have one retrofitted Otherwise the bike chain or rear derailleur could land in the gap between the sprocket and the spokes You should therefore select th...

Page 33: ...ever b moves with it How ever you should avoid putting any pressure on lever b in doing so The same applies for lever a when press ing lever b The gear will not change if both levers are operated at the same time Operating the front derailleur lever standard Lever a Shift to a larger chainring Lever a Starting position of lever a Gear shift com plete stroke Actual pull If the lever movement does n...

Page 34: ...hen lever b is operated there is one click where trimming the noise prevention mechanism enagages and a second stronger click when the gear shift stroke is completed After trimming the next push will complete the gear shift stroke Trimming noise prevention Depending on the position of the chain after shifting it may rub against the outer chain guide plate or inner chain guide plate of the front de...

Page 35: ...ore trimming after trimming Front derailleur movement Outer chain guide plate Chain Middle chainring Smaller sprockets Small chainring Smaller sprockets Large chainring Larger sprockets Chain in contact with in ner chain guide plate Lever b Click in position contact Trimming before trimming after trimming Front derailleur movement Inner chain guide plate Chain Middle chainring Larger sprockets Sma...

Page 36: ...tion press the small shifting lever gently inwards until you hear or feel a gentle click Setting the swivel range The range of the shifting and brake lever pivoting move ment can be adjusted individually to suit the size of your hand First set the shifting lever range then adjust the brake lever until the brake lever limit stop makes contact with the shifting lever This ensures that the brake leve...

Page 37: ...ete The noise prevention mechanism no longer clicks once the trimming operation is complete which means that only the click in positions will be heard when shifting between sprockets Chain position Front derailleur movement If the chain is on the large chainring and the large sprock et the chain will rub the front derailleur producing a char acteristic noise When this happens press lever b lightly...

Page 38: ...bs against the third sprocket The adjustment screw may also be on the shifting lever or on the frame A B Adjustment screw Cable housing adjustment screw Optimum adjustment Once the slack in the shifting cable has been taken up by the shifting lever the chain should ideally rub the third sprocket and produce a noise Release the shifting lever in second gear and turn the crank If the chain rubs the ...

Page 39: ...ers are used on one side only or the hub nuts are tightened incorrectly the hub may mal function It could rotate This could cause the shifting cable to pull the handlebar to one side and cause a serious accident The gears can be changed when the pedals are turn ing Very occasionally the hub may produce a harm less noise which is caused by its internal cogs and stop notches If you encounter resista...

Page 40: ...s appear at two points on the cassette joint Use the line which is most clearly visible CJ 8S20 JAPAN L O C K CJ 8S20 JAPAN L O C K Cassette joint pulley Cassette joint pulley Bike in normal position Bike in inverted position line up markings line up markings Bracket Bracket Turn the cable adjustment bolt on the shift lever to align the marking lines Next set the Revo shift lever from position 4 t...

Page 41: ...unt it is worn and must be replaced by a new one With hub gears the chain tension must be adjusted so that vertical play of one to two centimetres is present in the unsupported chain span between the chainring and sprocket wheel To take up the slack in the bike chain proceed as follows Loosen the rear wheel nuts Pull the wheel back into the dropouts until only the permissible amount of play is pre...

Page 42: ...e it To obtain correct friction pairing only use brake pads that are suitable for the rim as otherwise the braking distance would be extended and wear increased With carbon rims in particular only brake pads that are expressly intended for this purpose should be used Rubber brake blocks and brake pads must not come into contact with oil or grease If the rubber brake blocks and brake pads come into...

Page 43: ... If applied continuously for an extended period roller brakes or drum brakes become very hot This reduces the braking performance and can result in complete failure of the brake You should adapt your han dling accordingly The brake lever of roller and drum brakes requires special tuning Check regularly that the screws on the brake lever are tight Turn them clockwise to retighten if necessary For t...

Page 44: ... by pedalling back wards The force applied by the back pedal brake varies depending on the position of your feet pedals If the crank arms are vertical i e one of your feet is in the highest position and the other is in the lowest position you cannot brake hard Move the crank arms into a horizontal position if you think you may want have to brake The back pedal brake is easy to apply in a controlle...

Page 45: ...own the gap steadily increases and the brake lever must travel a greater distance to achieve the same braking effect You should therefore inspect the brake at regular intervals and adjust it if the brake lever travel distance is too great or the brake is not working properly Check the brake as follows Pull the front wheel and then the rear wheel hand brake lever with the same amount of force as yo...

Page 46: ... brake If the brake is still not working properly or the brake pad is so worn that it is not possible to readjust it have your bike checked at a professional bike work shop and replace the brake block 21 5 Disc brakes Disc brake With this brake type the brake discs are on the hub and the brake calliper is on the frame or fork Have your disc brakes adjusted by a specialist cycle shop If this is don...

Page 47: ...he lever The heat in the brake disc could also reduce the clamping force of the quick release device If the brake disc is worn cracked or bent it must be re placed Have this work carried out by a professional bike workshop If the depth of the brake blocks is less than 0 5 mm they must be replaced 0 5 mm 0 5 mm 21 5 1 Hydraulic disc brake The hand brake lever of the hydraulic disc brake is equipped...

Page 48: ...e blocks come into contact with oil or grease they must be replaced If the brake disc comes into con tact with oil or grease it must be cleaned as otherwise its braking performance will be drastically reduced Clean and maintain the brake system using isopro pyl alcohol soapy water or a dry cloth Do not use commercially available brake cleaning agents or agents to prevent braking noises as these ca...

Page 49: ...ed Always carry these with you Dynamo operated lighting systems must be used with bikes that weight more than 11 kg The light ing system must come with an official test mark Please familiarise yourself with the applicable regulations and if applicable have the bike refit ted 22 3 Generator dynamo The dynamo produces the energy required to operate the front and rear lights There are different types...

Page 50: ...hen you put the front wheel back on turn it so that the connecting terminal for the light cable is on the right hand side facing in the direction of travel If the connecting terminal is on the left the dynamo will not be able to turn properly or the lighting system may stop working Ensure correct polarity of the con nections 22 4 Failure of the lighting system If the lighting system fails or devel...

Page 51: ...purpose Overloading by a carrier can lead to component breakages and serious accidents If you carry luggage on your bike it is extremely impor tant that you do not exceed the maximum permissible loading see Chapter 30 Technical data If you fit another carrier it must comply with standard EN 14873 The maximum permissible load must be stated on the car rier see Chapter 30 Technical data 23 1 1 Front...

Page 52: ...k This allows the mudguard to deflect and the wheel will not block If this happens the struts must be securely reat tached Have a specialist cycle shop check that the mudguard struts and plastic mounts are still in a serviceable condition Never ride with the strut detached it must be reat tached If this is not possible have the strut replaced by a professional bike workshop Check regularly that th...

Page 53: ...the child Never attach the child seat to the bike handle bars directly as it will not be possible to steer the bike safely Do not use a suspension saddle if you are car rying a child in a child seat behind the saddle The child s fingers could be crushed The coil springs under the seat must always be com pletely wrapped or covered in such a way that it is impossible to insert fingers into the coils...

Page 54: ...Bear in mind that the gross weight of the bike also includes the trailer A bike trailer may increase the braking distance considerably Failure to observe these points could result in an accident 24 4 Bike basket The fixing for the basket must not damage the handle bar or handlebar stem Attach the basket so as not to cover the front light and front reflector In doing so be careful not to bend the b...

Page 55: ...Chapter 29 contains a link list 26 Carbon components Carbon is a specific material that requires special han dling and care when setting up and carrying out mainte nance on the bike as well as when riding and also during transportation and storage 26 1 Properties Carbon parts must not be deformed dented or bent following an accident or crash It is possible that fi bres have been destroyed or have ...

Page 56: ...eas regularly at least every 100 km for cracks fractures or changes in surface appearance Furthermore if you come off the bike or if it falls over these components must always subse quently be inspected 26 4 Carbon frame Front derailleur clamp area derailleur hanger saddle clamp headset spacers bottom bracket spacers brake boss or disc brake mount dropout slots suspension mounts on main frame and ...

Page 57: ... bottle cage it must not be fitted The attach ment of pannier racks trailers and other fixtures are not permitted due to the risk of breakage 26 10 Splinters Carbon fibres are extremely thin and hard You should therefore handle damaged carbon parts very carefully Individual fibres may detach and stick out If these projecting fibres come into contact with your skin there is a danger of them splinte...

Page 58: ...eck your bike for cracks dents or material deformation Have defective parts replaced before you ride the bike again Touch up damaged paintwork Treat all parts that are susceptible to corrosion more frequently than other parts with preservatives and care products especially during the winter and in aggressive environments such as coastal regions as otherwise your bike will corrode rust more powerfu...

Page 59: ...dition of the pads regularly and if necessary have them replaced by a pro fessional bike workshop 27 6 Brake discs Brake discs also wear out as a result of intensive braking or during the course of time Find out from the manufac turer of your brakes or your specialist cycle shop about the respective wear limits You can have worn brake discs replaced at a professional bike workshop 27 7 Bike chains...

Page 60: ...r damage and touch up immediately if required Consult your specialist cycle shop for advice on how to care for your bike s surface finishes 27 14 Bearings All bearings on the bike such as the headset wheel hubs pedals and bottom brackets are subject to function relat ed wear which depends on the intensity and duration of use and how well the bike is looked after Check these parts regularly Clean a...

Page 61: ... brake contact surfaces Have inoperative or damaged parts replaced 28 1 Inspection schedule 28 1 1 Maintenance checks After the first 200 kilometres following purchase and subsequently at least once a year Have the following checked tyres and wheels Have the tightening torques of the following checked handlebar pedals pedal cranks bike saddle seatpost and fastening screws Have the following compon...

Page 62: ... use in each case If you use unsuitable lubricants and care products this can damage or im pair the performance of your bike 29 Link list You can obtain important information on your bike and its components via these links The relevant user manual is normally provided on the manufacturer s web pages in addition to important tips for use and making settings www rohloff de www speedlifter com www br...

Page 63: ...kg max 135 kg Urban bike XXL 170 kg max 155 kg E Bike 130 kg max 105 kg E Bike semi XXL 150 kg max 125 kg E Bike XXL 170 kg max 145 kg MTB hardtail 110 kg max 100 kg MTB hardtail semi XXL 140 kg max 125 kg MTB dirt 110 kg max 100 kg MTB full suspension 110 kg max 100 kg MTB full suspension semi XXL 140 kg max 125 kg Road bike 110 kg max 100 kg Road bike semi XXL 135 kg max 125 kg Cyclo Cross Cyclo...

Page 64: ...r break If you tighten screws too tightly this could damage the components You should therefore always observe the prescribed tightening torque Observe the minimum screw in depth For hard aluminium alloys this is at least 1 4 times the screw diameter e g nominal diameter M5 1 4 7 mm Whenever possible you should tighten all safety relevant screw connections using a torque wrench This indicates the ...

Page 65: ...5 5 Brake pad M6 10 Brake cable clamp M6 10 Sidewall dynamo fixing M6 10 Derailleur hanger M10x1 16 Bottom bracket BSA according to manufacturer s instructions Disc brake calliper Shimano IS and PM M6 6 to 8 Disc brake calliper AVID IS and PM M6 8 to 10 Disc brake calliper Magura IS and PM M6 6 Shifting lever clamp M5 5 Brake lever clamp M5 5 V brake fastening screw M6 10 Road bike brake M6 10 Fre...

Page 66: ...widths these pressures normally apply HD high pressure tyre TYRE WIDTH in mm PSI BAR 25 HD 80 110 5 5 7 6 28 HD 70 80 4 8 5 5 28 60 4 1 32 60 70 4 1 4 8 37 50 3 5 40 60 4 1 42 60 4 1 47 40 50 3 5 4 1 57 62 30 40 2 1 2 8 Note that the manufacturer s specifications may differ and must be observed as otherwise you could damage the tyres and inner tubes 30 5 Lighting set Depending on which type of lig...

Page 67: ... for the initial faultiness of the defective part The following are excluded from the warranty Damage caused by use in competitions improper use and force majeure see Chapter 6 Intended use All parts that are subject to function related wear providing this is not a production or material fault see Chapter 27 2 Wear parts Damage caused by incorrect or insufficient care and unprofessional repairs co...

Page 68: ...I General User Manual 67 ...

Page 69: ...oughly enjoy using your new bike Copyright 2012 Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Raleigh Univega GmbH Subject to misprints errors and technical modifications ...

Page 70: ...Original User Manual Version 2 28 11 2013 Pedelec Impulse 2 0 English Item no 1973K0014008 ...

Page 71: ...nt 15 5 3 1 Sleep mode 15 5 4 Warranty and service life 15 5 5 Storage 16 5 6 Shipping 16 5 7 Disposal 16 6 Charger 16 7 Control panel and display 17 7 1 Control panel 17 7 1 1 Switching on off 17 7 1 2 Push assist 17 7 1 3 buttons 17 7 2 Display small 18 7 2 1 Assistance indicator 18 7 2 2 Battery charge state indicator 18 7 2 3 Units 19 7 3 Display 19 7 3 1 Assistance indicator 19 7 3 2 Battery ...

Page 72: ... the individual bike components You can run the CD using any commercially available PC or laptop To do so proceed as follows PROCEDURE A 1 Insert the CD 2 Double click on the file shelexec exe using the left mouse button 3 Select the desired language 4 Select Open User Manual from CD or Check for new version of User Manual online PROCEDURE B 1 Insert the CD 2 Using the mouse right click once on Op...

Page 73: ...r Pedelec as this could otherwise lead to breakage or failure of safety relevant components Chapter 11 Technical data If you wish to make any adjustments to the ride characteristics of your Pedelec please consult your specialist cycle shop 1 2 Statutory requirements The Pedelec like all other bikes must comply with the national regulations for road safety Please observe the relevant explanations a...

Page 74: ...e the battery to explode In addition high temperatures shorten battery service life When charging always ensure there is adequate ventilation A battery must not be short circuited Batteries must not be stored unsafely in a box or compart ment where they can short circuit one another or can be short circuited by other conductive materials paper clips coins keys nails screws A short circuit between ...

Page 75: ...charging process immediately Such a battery may no longer be used and you must have it in spected by the dealer A battery that displays a fault may not be charged anymore The battery should not be left unattended while charging Alternatively charge the battery in a metal box Damaged batteries must not be charged risk of explosion Do not attempt to modify or take apart the charger Have repairs carr...

Page 76: ...ous goods legislation Therefore they must not be carried on passenger planes neither in the cargo hold nor the cabin Please contact the relevant airline for detailed information 1 5 Motor If children are present keep a close eye on them especially if there is a possibility they could insert objects into the motor through apertures in the housing This poses the danger of fatal electric shock Bear i...

Page 77: ...se 2 0 2 Composition of the vehicle Motor Seatpost Saddle Seatpost clamp with quick release lever or screw Pedal Frame 1 Seat tube 2 Down tube Fork Battery on down tube or seat tube Wheel Control panel Handlebar 2 Display small 1 Display ...

Page 78: ...ck release device For opening the quick release lever must be folded back through 180 you will see the lettering OPEN For clos ing fold the quick release lever back in through 180 you will see the lettering CLOSE Opening the quick release lever OPEN Closing the quick release lever CLOSE As a rule of thumb you can be confident that the quick release device clamp is sufficiently secure if the quick ...

Page 79: ...kwise Press the battery down into the holder until the locking mechanism engages b Seat tube battery If you removed the battery for charging reinsert the battery into the holder on the Pedelec from the left hand side Tilt the battery out wards at an angle of roughly 45 as you do so Move the battery into the upright position until the locking mechanism engages Installing the battery DOWN TUBE BATTE...

Page 80: ...witching on before turning the pedals If you do not wait you may not get full assistance 5 Battery Your battery is a lithium ion battery the ideal type of bat tery for this application One of the main benefits of this battery is its low weight combined with a high capacity 5 1 Charging the battery You can charge the battery whilst it is on the Pedelec Chapter 4 Quick start Alternatively you can ta...

Page 81: ...e directions on the charger carefully 1 a Down tube battery Take the charger provided out of its packaging and plug the mains plug into a socket 230 240 V b Seat tube battery Take the charger provided and the docking station out of their packaging and plug the mains plug into a socket 230 240 V Connect the charger to the docking station The LED in the charger now lights up briefly in red and then ...

Page 82: ...A maxi mum temperature of 45 C may be reached If the battery becomes any warmer than this suspend the charging process immediately There is no memory effect You can therefore fully recharge your battery after every trip so you are always ready for the off Ideally you should charge the battery at a temper ature of between 10 C and 30 C It takes longer to charge the battery at low temperatures while...

Page 83: ...LEDs light up 50 34 1 LED lights up 33 17 1 LED flashes 16 0 5 LEDs flash quickly 0 or overloaded 1st LED flashes quickly Charging fault All 5 LEDs flash quickly The battery is a empty and is being switched off or is b overloaded a If the battery is overloaded it will switch back on after a short idle period and can then be used normally b If the battery is empty it will work once again briefly fo...

Page 84: ... period your specialist cycle shop will replace the battery Normal ageing and battery wear do not constitute a fault The service life of the battery depends on different factors The most important wear relevant factors are The number of charging processes After 1 100 charging cycles your battery will still have 60 of its initial capacity providing it has been well looked after This means 6 6 Ah in...

Page 85: ...a your specialist cycle shop Specialist cycle shops can have the battery picked up free of charge and in compliance with dangerous goods legislation 5 7 Disposal Batteries are not to be disposed of with domestic waste Consumers are legally bound to dispose of used or dam aged batteries at the locations designated for the purpose battery collection point or specialist cycle shop The disposal of bat...

Page 86: ...el to switch the Im pulse system on After a few seconds the welcome screen appears followed by the start menu From there you can carry out further settings Chapter 7 4 Programming and settings After switching on the system is always in the display mode in which you switched it off To switch your Pedelec off press the button on the con trol panel in the start menu 7 1 2 Push assist The pushing assi...

Page 87: ...individual power assist modes 7 2 2 Battery charge state indicator The battery charge state indicator is located at the top on the right of the display Using a stylised battery divided into seven segments it shows the charge remaining in the battery The lower the charge state of the battery the few er segments are displayed DISPLAY BATTERY CHARGE STATE 100 85 5 85 5 71 5 71 5 57 5 57 5 42 5 42 5 2...

Page 88: ... select the menu sub items using the buttons on the control panel You can confirm your selection by 7 2 3 Units Press and hold the button for three seconds to switch between kmh speed km remaining range indicator and mph mi 7 3 Display 1 Speed 2 Power assist mode 3 Battery charge state 4 Remaining range 5 Information area 1 5 4 2 3 The display in the middle of the handlebar is divided into five di...

Page 89: ...ing the button for three seconds 7 4 1 Drive data The following data are displayed in the menu sub item Drive data Trip in km Trip time in 00 00 00 Trip max in km h Trip Ø in km h Trip cost in Tour in km Tour Ø in km h Tour cost in Overall in km Overall savings in Tot sav CO2 in kg Back Selected the desired item using the buttons The selected item is highlighted in bold Confirm your selec tion by ...

Page 90: ...nfluence the response time of the power sensor with the Climb Assist The lower the value you set the less responsive the system becomes The higher the value you set the more dynamic the system becomes but beware a yo yo effect Brightness You can select the following values using the button Very bright 50 45 40 35 30 Average Standard 5 10 15 Very dark 20 The change in brightness is implemented imme...

Page 91: ...if you wish to reset the system to its condition upon delivery Select No if you wish to retain all the settings you have made previously Confirm your selection by tapping the button Software You are taken to the items Version Update Back Make a selection using the button confirm and go to that item by tapping the button Version Here the current software version of the motor is displayed Update Her...

Page 92: ...l panel to move in 1 euro and 1 cent steps respectively Once you have confirmed both values by pressing the button you are taken back to the menu sub item display Fuel consumption Ø You can enter the average fuel con sumption which would arise from the use of a car You can set the consumption in half litre steps to between 0 and 20 litres Navigate using the buttons Pressing the button confirms you...

Page 93: ...start pedalling the motor starts as soon as the rear wheel is turning The thrust delivered by the motor depends on three factors Your own pedalling effort The motor adapts to the force you apply If you pedal harder e g uphill or when setting off the power sensor detects this and delivers more power than if you were only pedalling gently The assis tance increases proportionally if you pedal harder ...

Page 94: ...105 110 kg 105 110 kg 8 3 Riding your Pedelec efficiently You can monitor and influence the cost of your journeys with the Pedelec yourself You can reduce your consump tion and therefore costs by following the tips for achieving a long range The operating costs for power assist with an 11 Ah battery are calculated as follows A new battery costs roughly 599 euros Throughout the total service life o...

Page 95: ...nother application Contact your specialist cycle shop the battery may need to be replaced Range of the battery seems low Capacity of the battery cells depends on the temperature Protect the battery from heat by standing your Pedelec in the shade for example Chapter 5 4 Warranty and service life Speed sensor signal missing SPEED Spoke magnet has slipped out of position Make sure the spoke magnet ha...

Page 96: ...ny cir cumstances Non neutral cleaning agents can strip the paint and cause discolouration deformation scratches or defects Likewise the use of abrasive cleaners and aggressive cleaning agents must also be avoided Only use commercially available household clean ing agents and disinfectants isopropyl alcohol or water You can obtain suitable cleaning agents and additional information from your speci...

Page 97: ...or and speed sensor on rear wheel BIKE TYPE MAXIMUM PERMITTED GROSS WEIGHT bike rider luggage trailer load WEIGHT OF RIDER Pedelec 130 kg max 105 kg Pedelec semi XXL 150 kg max 125 kg Pedelec XXL 170 kg max 145 kg IMPULSE LI ION DOWN TUBE BATTERY Voltage 36 V 36 V Capacity 11 Ah 17 Ah Energy content 396 Wh 612 Wh Weight 2 9 kg 2 9 kg Charging time 3 hours 4 5 hours Cell 2 25 Ah 3 4 Ah IMPULSE LI I...

Page 98: ...eproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Raleigh Univega GmbH Subject to misprints errors and technical modifications Derby Cycle Werke GmbH Raleigh Univega GmbH Siemensstrasse 1 3 49661 Cloppenburg Germany 49 4471 966 0 ...

Page 99: ...Original User Manual Xion Pedelec English ...

Page 100: ...rranty and service life 13 5 5 Storage 14 5 6 Shipping 14 5 7 Disposal 14 6 Charger 14 7 Control panel and display 15 7 1 Control panel 15 7 1 1 Switching on off 15 7 1 2 Pushing assistance 16 7 1 3 Arrow buttons 16 7 2 Display 16 7 2 1 Mounting and removal of the display 17 7 2 2 Menu availability 17 7 2 3 Battery charge state indicator 18 7 2 4 Remaining range indicator 18 7 3 Display symbols 18...

Page 101: ...ble if you are riding up hills carrying loads or riding into the wind You can decide yourself how much you want to use it The purpose of this User Manual is to help you get the most out of your Xion Pedelec and use it correctly Structure of the User Manual If you want to get started right away refer to the brief introduction in Chapter 4 Quick start The most important components of your Pedelec ar...

Page 102: ...gned for a maximum speed of 70 km h Exceeding this speed causes damage to the electrical components If you wish to make any adjustments to the ride char acteristics of your Pedelec please consult your spe cialist cycle shop 1 2 Statutory requirements The Pedelec like all other bikes must comply with the national regulations for road safety Please ob serve the relevant explanations and general info...

Page 103: ...ging the battery on the Pedelec In this case you must place the Pedelec so as to prevent any fire from spreading quickly exercise caution with carpeted floors Lithium reacts very strongly upon direct contact with water Caution is therefore required in the case of damaged batteries which have become wet They may catch fire Water should be used to extinguish any flames in the immediate vicinity but ...

Page 104: ...delec with the round socket cover In this way no dirt can enter the contact socket 1 6 1 The Pedelec and your car If you transport your Pedelec on a bike rack ensure that it is designed for the higher weight of a Pedelec In order to relieve the load on the rack and protect the battery from climatic conditions it must be transported inside the car 1 6 2 The Pedelec on trains In Germany you can take...

Page 105: ...elec 7 2 Composition of the vehicle Motor Seatpost Saddle Seatpost clamp with quick release lever or screw Pedal Frame 1 Top tube 2 Seat tube 3 Down tube Fork Display Battery on down tube or seat tube Wheel Control panel Handlebar ...

Page 106: ... release device For opening the quick release lever must be folded back through 180 you will see the lettering OPEN For clos ing fold the quick release lever back in through 180 you will see the lettering CLOSE Open Close As a rule of thumb you can be confident that the saddle clamp is sufficiently secure if the quick release lever can only be closed using the heel of the hand and a certain level ...

Page 107: ...ess the battery down into the holder until the locking mechanism engages Charging the battery Installing the battery Now turn the key clockwise and remove it The battery is now locked in place Locking the battery 6 b Seat tube battery If you removed the battery for charging reinsert the battery into the holder on the Pedelec from the left hand side Tilt the battery out wards at an angle of roughly...

Page 108: ...it is on the Pedelec Chapter 4 Quick start Alternatively you can take the battery out of its holder and charge it in a separate location This is recommended if it is cold outside in order to charge the battery in a warmer room The battery can be charged at temperatures between 0 C and 45 C Charging the battery 5 1 1 Removing the battery 1 Insert the key into the lock and turn it anticlockwise The ...

Page 109: ... it again The charger tests the battery and performs readjustments if required If the LED on the charger still flashes take the charger and battery to your specialist dealer who will test the device and replace it if required Charging the battery 5 To save power pull the charger plug out of the socket once the charging operation is complete Damaged batteries may not be charged and fur ther use is ...

Page 110: ...attery which includes five LEDs and a battery key The LEDs light up as soon as you press the battery key Information about the charge state and capacity of the battery is provided based on the number of LEDs that light up and the way in which they light up Down tube battery battery charge state 5 2 1 Checking the charge state Press the battery key briefly the LEDs light up and display the current ...

Page 111: ...battery with 5 Ah on the first day 2 Ah on the second day and 4 Ah on the third day the sum is 11 Ah The battery has thereby completed one charge cycle According to the technical definition the battery is exhausted when less than 60 of the initial capacity is available Providing you can still cover the journey distances with the remaining battery capacity you can of course continue using it If the...

Page 112: ... personnel If you would like to return your battery for replacement please always arrange this via your specialist cycle shop Specialist cycle shops can have the battery picked up free of charge and in compliance with dangerous goods legisla tion 5 7 Disposal Batteries are not to be disposed of with domestic waste Consumers are legally bound to dispose of used or dam aged batteries at the location...

Page 113: ...middle of the handlebar The con trol panel can be found on the handlebar grip Control panel and display 7 1 Control panel The three buttons each have different functions depending on the item of the settings menu in which you are located 7 1 1 Switching on off Press the diamond button to switch the Xion system on After a few seconds the welcome screen appears followed by the start menu From there ...

Page 114: ... becomes weaker each time you press it If none of the arrows are highlighted in white the user is in the neutral assist mode This means no energy recovery and no assistance 7 2 Display The display in the middle of the handlebar is divided into five different display panels At the top on the right is your current 1 speed On the left is a display showing the 2 assist level you have selected or the l...

Page 115: ...gned with one another In the process you can clearly feel the display lock into place At the same time ensure that the display is correctly aligned Removal Turn the display approx 30 degrees anticlockwise on the display holder In doing so the electrical connections are undone and the display can be removed Mounting the display 7 2 2 Menu availability When the M is visible on the display you can ca...

Page 116: ...inutes the system switches off automatically If you subsequently want to ride using the assistance you will have to switch it back on using the diamond button 7 2 4 Remaining range indicator To the right of the display of the power assist mode the distance in km over which you can still travel with power assist is displayed This is the remaining range indicator Charge state indicator 1 Battery ful...

Page 117: ...leshoot ing Communication fault 7 4 Programming and settings After switching on the Xion system you can switch to the programming mode by pressing the diamond button This only works when the Pedelec is at a standstill This is al ways possible when the M is visible on the display You are taken to the menu sub items Back Tour Reset Assist mode Brake assist Push assist Settings You can select the men...

Page 118: ...at stretches Max torque Temperature stability Range Tour mode Riding pleasure for long flat slightly hilly stretches Max torque Temperature stability Range Eco mode Less torque constant output on hills longer range Temperature stability Range Max torque Data only relevant for journeys on hilly stretches On a flat stretch temperature stability is also assured in Tour mode Boost mode The Eco mode is...

Page 119: ... button takes you back to the settings 7 4 4 Push assist In order to activate the pushing assistance for the first time after switching on move the rear wheel 30 centi metres in any direction The pushing assistance moves the Pedelec slowly at a maximum speed of 6 km h without you having to turn the pedals e g if you are manoeuvring in a tight space or are pushing your Pedelec out of a basement gar...

Page 120: ...oon as the rear wheel is turning The thrust delivered by the motor depends on three factors Your own pedalling effort The motor adapts to the force you apply If you pedal harder e g uphill or when setting off the power sensor detects this and delivers more power than if you were only pedalling gently The assis tance increases proportionally if you pedal harder 7 4 5 2 Time Under the item Time you ...

Page 121: ...more distinct this assistance characteristic becomes The level of assistance you have selected In the highest assist level Boost the motor as sists you with the highest output and therefore also uses the most energy If you have selected the low est assist level Eco you receive the least amount of assistance but have the battery s maximum range at your disposal How fast you ride When you set off on...

Page 122: ...our and the assist levels 1 to 3 when riding over longer distances Furthermore you can reduce the build up of heat by riding with higher pedalling cadences Temperature symbol The charge state of the battery must be no higher than 90 When the battery is fully charged energy recovery does not work Instead the fol lowing symbol is displayed 8 1 2 Braking assistance The braking assistance should make ...

Page 123: ...re Please consult your specialist cycle shop about this The distance you can travel also decreases if the brakes are rubbing Battery capacity The range also depends on the current capacity of the battery Chapter 5 2 2 Checking the capacity Topography You pedal harder when riding uphill This is de tected by the power sensor which then allows the motor to work harder Under ideal conditions the range...

Page 124: ...c or the battery has fallen out A damaged battery must neither be charged nor used for another application Contact your specialist cycle shop the battery may need to be replaced Range of the battery seems low Capacity of the battery cells depends on the temperature Protect the battery from heat by standing your Pedelec in the shade for example Battery almost empty Recharge your battery Battery fau...

Page 125: ...es off This phenomenon occurs very rarely in batteries which are approaching empty Recharge the battery Temperature is too high The motor is too hot Allow your system to cool down No application of battery power Check the battery contacts and the wiring Motor is not in contact with the system Check the connector of the motor cable and the wiring Motor is not in contact with the system Clean the co...

Page 126: ...ght and the rear wheel is therefore heavier than normal Disconnecting the cable Never hold or carry the rear wheel by the cable This poses the danger of the cable breaking 6 On the left axle side of the motor there is a detachable component for torque support Place this to one side so that it is not lost 10 2 Installing the rear wheel 1 Place the torque support on the left axle side of the motor s...

Page 127: ...side This could cause the battery to switch off 11 2 Motor Dirt should be removed from the motor of your Pedelec regularly ideally using a dry brush or a damp not wet cloth Running water such as that from a hose pipe or even a high pressure cleaner must not be used for clean ing The ingress of water can destroy the motor Therefore ensure that neither fluids nor moisture enter the motor at any time...

Page 128: ...d output 650 W maximum output Torque 12 Nm rated torque 41 Nm maximum torque Gross weight of electric drive battery control unit 11 Ah 15 5 Ah 7 8 kg 7 8 kg Control Via torque sensor and speed sensor in the motor XION LI ION BATTERY Capacities 11 Ah 15 5 Ah Voltage 36 V 36 V Gross weight 2 85 kg 2 85 kg ...

Page 129: ...delec with Xion drive Copyright Derby Cycle Werke GmbH Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Raleigh Univega GmbH Subject to misprints errors and technical modifications ...

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