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IO-AI4-AO2   

I / O   E x p a n s i o n   M o d u l e  

1 1 / 0 0

 

Unitronics Industrial Automation Systems 

 

 

Connecting Expansion Modules 

An adapter provides the interface between the OPLC and an expansion module. To connect the I/O module to 
the adapter or to another module: 

Push the module-to-module connector into the port located on the right side of the device. 

Note that there is a protective cap provided with the adapter.  This cap covers the port of the 

final 

 I/O module in the system. 

 

 

To avoid damaging the system, do not connect or disconnect the device when the  
power is on. 

 

Component identification 

1 Module-to-module 

connector 

2 Protective 

cap 

 

 

1

2

 

Wiring 

Wire Size  

Use 26-12 AWG wire (0.13 mm 

2

–3.31 mm

2

) for all wiring purposes. 

Wiring Considerations 

 

Note that the adapter, I/O signals, and analog outputs’ power supply must be connected to the same  
0V signal.  

 

Note that the COM signals of each I/O are internally connected to the module’s 0V. 

 

Do not use tin, solder or any other substance on the stripped wire that might cause the wire strand  
to break.  

 

We recommend that you use crimp terminals for wiring. 

 

Install at maximum distance from high-voltage cables and power equipment. 

General Wiring Procedures  

 

Strip the wire to a length of 7±0.5mm (0.250–0.300 inches).  

Unscrew the terminal to its widest position before inserting a wire.  

Insert the wire completely into the terminal to ensure that a proper 
connection can be made. 

Tighten enough to keep the wire from pulling free.  

To avoid damaging the wire, do not exceed a maximum torque of 0.5 N·m (5 kgf·m). 

 

 

Do not touch live wires. 

 

Double-check all the wiring before turning on the power supply. 

I/O Wiring

 

 

Input or output cables should not be run through the same multi-core cable or share the same wire. 

 

Allow for voltage drop and noise interference with input/output lines used over an extended distance.  
Use wire that is properly sized for the load. 

 

Summary of Contents for O-AI4-AO2

Page 1: ...nt as defined by the European directives for machinery low voltage and EMC Only a technician or engineer trained in the local and national electrical standards should perform tasks associated with the electrical wiring of this device Under no circumstances will Unitronics be liable or responsible for any consequential damage that may arise as a result of installation or use of this equipment and i...

Page 2: ...e device and the enclosure walls Do not place in water or let water leak onto the unit Do not allow debris to fall inside the unit during installation DIN rail mounting Snap the device onto the DIN rail as shown below the module will be squarely situated on the DIN rail 60mm 3 5mm 14mm 80mm 93mm 44 5mm OUT OF RANGE SHORT CIRCUIT IO AI4 AO2 AI AO 24 VDC V 0V I V COM AO0 I V COM AO1 I V COM AI3 I V ...

Page 3: ...11 00 IO AI4 AO2 I O Expansion Module Unitronics Industrial Automation Systems 3 4mm 5 8mm 85mm 80mm 68 4mm 93mm 4mm x2 ...

Page 4: ... Note that the COM signals of each I O are internally connected to the module s 0V Do not use tin solder or any other substance on the stripped wire that might cause the wire strand to break We recommend that you use crimp terminals for wiring Install at maximum distance from high voltage cables and power equipment General Wiring Procedures 1 Strip the wire to a length of 7 0 5mm 0 250 0 300 inche...

Page 5: ... Output Wiring Shields should be earthed connected to the earth of the cabinet Do not connect unused outputs An output can be wired to either current or voltage Do not use current and voltage from the same source channel Wiring the Analog Power Supply Wiring DC supply 1 Connect the positive cable to the V terminal and the negative to the 0V terminal A non isolated power supply can be used provided...

Page 6: ...25 Operational error limits 0 4 Status indicators OUT OF RANGE Red LEDs Lit when the corresponding input is receiving current or voltage in excess of the input range See Note 2 Analog Outputs Number of outputs 2 single ended Output range 10V 0 20mA 4 20mA See Note 1 Resolution except at 4 20mA Resolution at 4 20mA 12 bit 4096 units sign 819 to 4095 3277 units Load impedance 1kΩ minimum voltage 500...

Page 7: ...at comprise a letter and a number The letter indicates whether the I O is an input I or an output O The number indicates the I O s location in the system This number relates to both the position of the expansion module in the system and to the position of the I O on that module Expansion modules are numbered from 0 7 as shown in the figure below 0 1 2 3 4 5 6 7 Expansion module identification numb...

Page 8: ...conjunction with the EX A1 adapter 12 bit sign 2 outputs 10V 0 20mA 4 20mA 12 bit 4 inputs 0 10V 0 20mA 4 20mA IO AI4 AO2 Analog I O To order the expansion module that best fits your system contact your local distributor For a list of Unitronics distributors check our website http www unitronic com contact htm 12 bit 4 PT100 50 to 460 C IO PT4 PT 100 8 8 8 8 8 8 8 8 C C C C C C C C o o o o o o o o...

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