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OM-215 092 Page 2

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

ARC RAYS can burn eyes and skin.

D

Wear an approved  welding helmet fitted with a proper shade of fil-
ter lenses to protect your face and eyes when welding or watching
(see ANSI Z49.1 and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your
helmet.

D

Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-
rial (leather, heavy cotton, or wool) and foot protection.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock, sparks, and fire
hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

D

Wear approved safety glasses with side
shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use
approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or
torch.

D

To handle hot parts, use proper tools and/or
wear heavy, insulated welding gloves and
clothing to prevent burns.

MAGNETIC FIELDS

 can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D

Wear approved ear protection if noise level is
high.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, physical damage, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder − explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Use the right equipment, correct procedures, and sufficient num-
ber of persons to lift and move cylinders.

D

Read and follow instructions on compressed gas cylinders,
associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.

Summary of Contents for UWF-SC12RC

Page 1: ...UWF SC12RC OM 215 092 210 177A August 2005 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder...

Page 2: ......

Page 3: ...ns 6 3 2 14 Pin Plug Information 7 3 3 Equipment Connection Diagram 7 3 4 Gun Recommendation Table 8 3 5 Consumable Parts and Spares for the T 400 MP Torch 8 3 6 Installing And Aligning Wire Guide And...

Page 4: ...tives and Standards Directives Low Voltage Directive 73 23 EEC Electromagnetic Compatibility EMC Directive 89 336 EEC Machinery Directives 98 37 EEC 91 368 EEC 92 31 EEC 133 04 93 68 EEC Standards Arc...

Page 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Page 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Page 7: ...s computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt l...

Page 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Page 9: ...on machine 2 Breathing welding fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remo...

Page 10: ...gger Hold Off Trigger Hold On I2 Rated Welding Current Increase Read Instructions U1 Primary Voltage U2 Conventional Load Voltage Hz Hertz I1 Primary Current SECTION 3 INSTALLATION 3 1 Specifications...

Page 11: ...urce with respect to socket D H Voltage feedback 0 to 10 volts dc 1 volt per 10 arc volts F Current feedback 0 to 10 volts dc 1 volt per 100 amperes The remaining pins are not used 3 3 Equipment Conne...

Page 12: ...h 1 2 mm contact tip and steel liner 1 2 1 4 mm pcs 193 607451 2 Torch neck 160 mm for self shileded wire To be mounted on wire torch T 400 MP handle pcs 193 607452 3 Torch neck 300 mm for self shiled...

Page 13: ...to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securing Nut 7 Dri...

Page 14: ...s with out touching Tighten knob 4 Gun Trigger Plug 5 Gun Trigger Receptacle Internal Side View 5 4 3 1 2 3 8 Connecting Shielding Gas 804 208 A 1 Gas Hose With 5 8 18 Right hand Thread Fittings Custo...

Page 15: ...move retaining ring and install spool so hub pin fits spool hole Re install retaining nut Adjust tension nut so only a slight force is needed to turn spool Threading Welding Wire 3 Pressure Assembly A...

Page 16: ...ch to momentarily energize gas solenoid and purge air from gun and to adjust shielding gas regulator 4 Meter Display Optional 5 Volts Wire Feed Speed Or Amps Select Switch Optional Meter is factory se...

Page 17: ...14 pin voltage current feedback optional remote voltage current kit 195194 is required Indicates this DIP switch setting has no effect on this function 14 Pin Voltage Feedback 1 3 Meter DIP switches...

Page 18: ...And Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 5 2 Overload Protection And Thermostat Protection 804 213 A Y Turn Off wire feeder and welding power source Stop engine on welding gener...

Page 19: ...Remove weld spatter around nozzle opening Replace contact tip or liner See gun Owner s Manual Have Factory Authorized Service Agent check drive motor and control board PC1 Wire feeds when Jog switch i...

Page 20: ...OM 215 092 Page 16 Notes...

Page 21: ...OM 215 092 Page 17 SECTION 6 ELECTRICAL DIAGRAMS 223 794 B Figure 6 1 Circuit Diagram For Wire Feeder...

Page 22: ...vailable unless listed 804 214 D Figure 8 1 Complete Assembly 1 2 3 4 5 6 7 8 9 12 11 13 14 15 16 17 18 20 21 19 22 23 24 25 26 47 9 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 32 33 3...

Page 23: ...Lg Meter Option 4 25 PC1 ME218 488 Circuit Card Assy Motor Speed Control 1 26 ME097 132 Stand Off No 6 32 X 375 Lg 4 27 ME210 133 Bracket Capacitor Support SC12 1 28 C1 ME177 360 Capacitor Elctlt 2000...

Page 24: ...4 Housing Plug Skts Service Kit 1 ME223 814 Label Warn Gen Precaution Suitcase 3 ME223 815 Label Warn Gen Precaution Suitcase CE 3 ME196 596 Label Warning Electric Shock And Pinch Wordless 1 ME133 644...

Page 25: ...V Groove 1 6 mm 1 16 in 193 603373 V Groove Knurled 0 9 mm 0 035 in 193 603142 HST SF 203 1 0 mm S 316M GF 221 0 9 mm S 309M GF 222 0 9 mm V Groove Knurled 1 8 mm 0 068 0 072 in 193 603126 HST SF 232...

Page 26: ...Notes...

Page 27: ...Notes...

Page 28: ...PRINTED IN USA 1 04 Unitor ASA Drammensveien 175 P O Box 300 Skoyen N 0212 Oslo Norway Tel 47 22 13 14 15...

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