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Unitek BAMOCAR D3, Manual

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Unitek BAMOCAR D3 Manual Download Page 1

 

 

M A N U A L 

 

Digital three-phase Servo Amplifier 

BAMOCAR D3  

EC synchronous servo motors 

AC asynchronous servo motors 

 

Industrie Elektronik 

G   m    b    H 

 

 

Hans-Paul-Kaysser-Straße 1 

 

 

71397 Leutenbach – Nellmersbach 

 

 

 

 

Edition /  Version 

Tel.: 07195 / 92 83 – 0 

Fax: 07195 / 92 83 – 29 

[email protected]

 

www.unitek-online.de 

 

01 / 2016 

V  1 

 

 

 

 

Summary of Contents for BAMOCAR D3

Page 1: ...D3 EC synchronous servo motors AC asynchronous servo motors Industrie Elektronik G m b H Hans Paul Kaysser Stra e 1 71397 Leutenbach Nellmersbach Edition Version Tel 07195 92 83 0 Fax 07195 92 83 29...

Page 2: ...cal installation 18 3 1 Important notes 18 3 2 Dimensions BAMOCAR 19 3 3 Mounting onto mounting rails 21 3 4 Mounting onto a mounting surface 21 4 Electrical installation 22 4 1 Important advices 22 4...

Page 3: ...onnection via a bl tacho 44 5 11 Option State displays 45 5 12 Option Error displays 46 5 13 Option Warning signals 47 6 Measured data 48 6 1 Bus circuit battery voltage 48 7 Bus circuit dc bus voltag...

Page 4: ...fier operation via the mains UNITEK Serie TV Thyristor current converter 1Q 4Q servo UNITEK Classic serie 200W bis 800kW 2 3 Engineering instructions MANUAL 1 MANUAL BAMOCAR Hardware 2 MANUAL NDrive x...

Page 5: ...turer UNITEK Industrie Elektronik GmbH Dealer Caution Danger to life High voltage Warning Important Dangerous electric fields Scope of delivery BAMOCAR D3 x device documentation CD UNITEK DOKU SOFT in...

Page 6: ...motors has the widest speed range due to the single field weakening and there is no braking torque in case of a motor circuit However the unit size and the worse efficiency is a disadvantage The rotat...

Page 7: ...s food processing machines robots and handling systems conveyors stone working machines and for many other battery supplied applications Build Robust unit for switch cabinet mounting according to the...

Page 8: ...Static and dynamic current limiting Uniform completely digital control unit Processor independent hardware switch off in case of over voltage under voltage short circuits circuits to earth and over t...

Page 9: ...d be contacted Any incorrect installation connection may damage the device Any incorrect programming may cause dangerous movements Intended applications The devices of the BAMOBIL D3 are power electri...

Page 10: ...systems must be enabled When the device is open and or the safety systems are de activated it must be ensured by the operator that only skilled and suitably trained personnel has access to the units A...

Page 11: ...tarted until it is ensured that the machine the installation or the vehicle comply with the regulations of the EC machinery directive 2006 42 EG and the EMC guideline 2004 108 EG On the installation a...

Page 12: ...nciple Working environment Incorrect handling of the units may cause damage to persons or property The units must be closed during operation Any unit covers must not be removed Disconnect the power su...

Page 13: ...al isolation SELV acc to EN 61800 5 1 The user must ensure that the complete control wiring complies with the standards It must be paid attention to the equipotential bonding for components which are...

Page 14: ...Isolation coordinates low voltage 2012 EN 61010 Safety regulations control units 2011 EN 61508 5 Functional safety of electric electronic systems 2011 EN 60068 1 2 Environmental influences 2011 ISO 2...

Page 15: ...ted in the specifications electromagnetic interferences electrostatic interferences lightning strikes failure of components failure in the brakes Dangerous temperatures caused by faults during the ins...

Page 16: ...eff up to 3x260 up to 3x450 Continuous current Aeff 125 200 125 200 Max peak current Alo 250 400 250 400 Max power loss kW 2 3 2 6 4 Pulse frequency kHz 8 24 8 16 Over voltage switching threshold V 4...

Page 17: ...nd transport 30 C to 80 C EN60721 Installation altitude 1000m above sea level 100 1000m performance reduced by 2 100m Cooling Liquid cooling unit max 65 C 12 l min pressure max 1 3 bar Mounting positi...

Page 18: ...current limit depending on the temperature of the cooling agent Programmable current reduction depending on the IGBT module temperature Starting temperature of the reduction I red TD 0x58 Final temper...

Page 19: ...the device must be taken from the dimension diagrams or from the drilling plan not from the device The filter and the choke have to be mounted near to the device The line shields and the mounting pla...

Page 20: ...19 BAMOCAR D3 Mechanical installation Dimensions BAMOCAR 3 2 Dimensions BAMOCAR Standard version connectors partly equipped 3 1 rh5 BAMOCAR D3 V6 standard oben 3 2 rh5 BAMOCAR D3 V6 standard seitlich...

Page 21: ...ns BAMOCAR Option connectors completely equipped Liquid cooling Connection Hose connection metal 13 Input temperature 50 C Flow rate max 12l min Pressure max 1 3 bar 3 3 rh5 BAMOCAR D3 V6 vollbest ckt...

Page 22: ...nting onto mounting rails 3 3 Mounting onto mounting rails 4x screw M5x20 3 4 Mounting onto a mounting surface 4x distance pipe for M5 l 20mm 4X screw M5x40 3 5 rh5 BAMOCAR D3 V6 standard montage 3 6...

Page 23: ...t bracket affix warning signs The installation should only be carried out by suitably trained personnel for electrical engineering Compare the connection data with those indicated on the type plate En...

Page 24: ...23 BAMOCAR D3 Electrical installation Circuit diagram 4 2 Circuit diagram 4 1 BAC blockbild 3 TMS rund...

Page 25: ...Electrical installation BAMOCAR D3 24 Circuit diagram Circuit diagram 4 2 BAC blockbild 3...

Page 26: ...25 BAMOCAR D3 Electrical installation Connection diagram 4 3 Connection diagram 4 3 E BAC anschlussplan 1...

Page 27: ...evice PE screw X3 6 connected to the mounting plate using a 4mm wire Connection of the control conductors All control conductors must be shielded Analogue signal lines must be twisted and shielded The...

Page 28: ...cal installation Connectors 4 5 Connectors Standard version Option completely equipped additionally installed X9 1 2nd CAN Bus connector X11 Brake connector 4 6 BAC Stecker bersicht voll 3 4 5 BAC Ste...

Page 29: ...3 T wh black RFE rotating field enable U wh blue 24V auxiliary voltage Connector X9 X9 1 CAN X9 Option X9 1 1 PE 2 Supply IN 3 CAN GND 4 CAN H 5 CAN Connector plug Binder 99 0436 14 05 female Binder...

Page 30: ...1 D D supply 5V D supply 5V D supply 15V E COS2 E channel N E channel kr E tacho 2 F F channel B F channel kb F G REF2 G channel A G channel ka G tacho 3 H temp signal H temp signal H temp signal H t...

Page 31: ...neg pole Pfisterer P1 350 205 301 Motor connectors Pfisterer P1 350 205 301 Connector plug pos pole Pfisterer plug straight P1 350205 001 or plug twisted P1 350205 101 Connector plug neg pole Pfister...

Page 32: ...OVERVOLTAGE F1 safety fuse Block diagram of the pre charging Programming example The output Dout1 switches the relay K3 when the bus circuit voltage DC BUS is greater than the variable 1 Warning The...

Page 33: ...of the power supply to earth Attention In addition to the internal supply current 1 4A the sum of the output currents DOUT must be provided by the mains module 12 24V If the auxiliary voltage is infer...

Page 34: ...e correct connecting sequence is possible Min cable cross section Type BAMOBIL D3 xx 125 200 Motor choke only necessary for shield capacities superior to 5nF motor cable approx 25m Cross section mm 25...

Page 35: ...tage switch Input Connector Function State FRG RUN X1 G Enable fixed RFE X1 T Rotating field enable fixed END1 LMT1 X1 E Output stage switch 1 digital input programmable END2 LMT2 X1 F Output stage sw...

Page 36: ...is no RFE signal in the 2nd disable channel to disable the PWM pulses at the output of the processor Restart Release the safety switching device Contacts of the safety device closed The motor can only...

Page 37: ...BTB RDY Solid state relay Contact for max 48V 0 5A not short circuit proof Capacitive load max 1 mF Contact resistor max 2 Ohm The contact is closed when the device is ready for operation Always insta...

Page 38: ...direction of rotation of the motor can either be changed by swapping the connections at the differential input or by means of a logic input or by programming See NDrive x The analog inputs can be ass...

Page 39: ...the serial interface COMx of the pc must only be connected using a null modem cable Do not use a null modem link cable Install the cable only after disconnecting the device from the mains The interfac...

Page 40: ...l isolated DC DC converter CAN BUS cable Use a shielded bus conductor with a low shielding capacity Signal plus GND internal supply DC DC converter galvanically isolated Circular connector M12 5p LiYC...

Page 41: ...S1 N O SIN2 P Only use motors with a 2 4 6 or 8 pole resolver which have been approved by the manufacturer Observe the motor specific connection data sheet RS Connector X7 Connecting cable 4 x 2 cores...

Page 42: ...ion 1 P Only use motors with TTL incremental encoders which have been approved by the manufacturer Observe the motor specific connection data sheet IN Connector X7 Connecting cable 10 shielded signal...

Page 43: ...ch differ from 5V the voltage must be specified on order and externally be connected Checking the correct connection Rotor sequence The correct sequence of the rotor signals with a motor turning clock...

Page 44: ...ection data sheet SC Connector X7 Connecting cable 2x2 signal conductors twisted and shielded min cross section 0 14 mm 3x2 signal conductors twisted and shielded min cross section 0 14 mm 2x supply l...

Page 45: ...the motor specific connection data sheet bl Connector X7 Connecting cable 12x signal conductors supply lines temp min cross section 0 25 mm For link chains use appropriate cables Cable length for 25m...

Page 46: ...or inherent hardware failure flashing bright dark Starting state after reset auxil voltage 24V off on The first enable stops the flashing display Drive enable Drive disabled not enabled OK 0 OK 1 ENA...

Page 47: ...ulty 5 Bit 5 MOTORTEMP Motor temperature too high 6 Bit 6 DEVICETEMP Device temperature too high 7 Bit 7 OVERVOLTAGE Overvoltage 1 8 x UN 8 Bit 8 I_PEAK Over current 300 9 Bit 9 RACEAWAY Drive races w...

Page 48: ...I 1 Bit 17 WARNING_2 RFE signal inactive without RUN 2 Bit 18 3 Bit 19 4 Bit 20 POWERVOLTAGE Power voltage too small or missing 5 Bit 21 MOTORTEMP Motor temperature 87 6 Bit 22 DEVICETEMP Device tempe...

Page 49: ...s circuit voltage tolerance 2 Bus circuit dc bus voltages battery voltage 700V BAMOCAR D3 700 Bus circuit voltage Parameter 0xeb Max voltage 800V 24045 Battery voltage 700V 20883 Overvoltage switch of...

Page 50: ...AR 400 400 DC bus max 0xa5H for threshold voltage Num 0xeb Note 72 440V 24059 66 400V 21860 DC bus min 0xa5L for undervoltage 52 320V 17462 44 270V 14713 Settings for BAMOCAR 700 400 DC bus max 0xa5H...

Page 51: ...re Indoor air temperature Indoor air temperature Parameter 0x4b 45o C 13000 FW 450 14000 15000 16000 17000 18000 19000 20000 21000 22000 23000 24000 25000 26000 27000 10 0 10 20 30 40 50 60 70 80 90 1...

Page 52: ...or a third party non observance of the manual which is included in all consignments non observance of the electrical standards and regulations improper maintenance acts of nature All further claims on...

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