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BAMO A1, A2 60-500

11

3 Electrical installation

Power Connection

Caution:

The connection advices concerning the individual attachment of the connections to
the plug numbers or terminals are binding.
All further advices to this are not binding.
The input and output lines can be altered or completed in consideration of the
electrical regulations.

Notice:
- connection and operation advices
- local technical regulations
- EU-machine regulation 89/392/EWG,

84/528/EWG, 86/663/EWG

- CE-advice, EMC

Connection lines

Caution :

with longer lines >>> use a one step strengther cross section !

Auxiliary voltage 24V=

Battery voltage

DC - motor

D1
brake current-
diode for A2

C

o

n

n

e

ct

io

n

a

d

vi

ce

Caution:
Risk off distruction by
overvoltage in buffer circuit

Using BAMO-A2-36 the batterie

voltage (U

B

+ X3:10 , U

B

- X3:2)

must be applicated to the device

10s before switching on and 10s after

switching off enable to limitate a

possible occuring brake voltage by

the battery everse current protection

diode D1 against uncontrolled

disconnecting the battery voltage

while braking.

If using a DC-Bus notice advices on

page 10.

Dimensioning

at A

60

120

240

280

Battery lines (max. 2m) mm

2

10

35

95

120

Motor lines

mm

2

10

35

95

120

Fuse F1

A

89

160

360

500

Auxiliary voltage line

mm

2

0.5

Fuse F2

A

2A

Summary of Contents for BAMO A1

Page 1: ...BAMO MANUAL Batterie Motor Controller BAMO A1 A2 x 60 500 for DC Motors Ausgabe 1108 1...

Page 2: ...nnections 12 Speed command value 13 External current limit 14 ready for operation BTB indication 15 Analogue maesuring outputs 15 Plug Clamp Numbers 16 4 Device Overview Component overview 17 Blockdia...

Page 3: ...3 EWG 72 23 EWG EN60204 EN50178 EN60439 1 EN60146 EN61800 3 IEC UL IEC364 IEC 664 UL508C UL840 VDE regulations VDE100 VDE110 VDE160 T V regulations Regulations of Professional and Occupational bodies...

Page 4: ...even and smooth travel for speed or torque regulation or combined speed torque regulation with or without superposed position controller For use in battery powered vehicles like cleaning machines el b...

Page 5: ...earing range 30 C up to 80 C Speed controller control accuracy without actual value error 0 5 Control range 1 000 Temperature observation 80 C VERSIONS BAMO A1 xx1 Quadrant controller propeling in rot...

Page 6: ...6 BAMO A1 A2 60 500A Dimensions BAMO A1 A2 x 60 120 240 Size 2 Mounting plate or additional head sink error Dimensions...

Page 7: ...BAMO A1 A2 60 500 7 2 Mechanical installation Dimensions BAMO A1 A2 x 280 500 Size 3 Dimensions Mounting plate or additional head sink...

Page 8: ...MO A1 A2 60 500A Additional heat sink type LUKUE 3 4 mountig on the BAMO Heat sink Size 2 1x addit heat sink LUKUE 3 Weight 3kg Size 3 1x addit heat sink LUKUE 4 or 2x LUKUE 3 Weight 6kg Screws M10x11...

Page 9: ...BAMO A1 A2 60 500 9 2 Mechanical installation...

Page 10: ...e bus or Power supply unit Make sure that the overvoltage in the buffer circuit is limitated to 20 during braking Small resistance of the source or ballast circuit If the resistance of the motor is ve...

Page 11: ...use a one step strengther cross section Auxiliary voltage 24V Battery voltage DC motor D1 brake current diode for A2 Connection advice Caution Risk off distruction by overvoltage in buffer circuit Usi...

Page 12: ...nd X1 2 Enable external logical voltage enable voltage 10 30V X1 2 GND X1 7 Switch on enable command value and speed controller are enabled immediately Switch off enable command value and speed contro...

Page 13: ...ection one sided Connection Command value voltage with internal supply command value X1 4 signal X1 7 GND bridge X1 6 X1 7 External command value voltage SPS CNC command value X1 4 signal X1 6 GND Ext...

Page 14: ...th potentiometer Imax relay contacts gold or reed contacts switch S1 contact 2 OFF see page 17 Connection current limit X2 13 signal X1 7 GND Adjustment range 0 5V 0 up to 100 device command current 0...

Page 15: ...on LED glims green Contact open Error LED bright red Contact open BTB turns off with Error is Overtemperature not stored Overvoltage stored Short Line to earth fault stored Voltage error not stored To...

Page 16: ...ue Comm value input X1 6 GND X1 7 Speed actual value Tacho connection X2 8 Current actual value Measuring output X2 9 Current command value Measuring output X2 10 BTB contact Ready for operation X2 11...

Page 17: ...nt P I internal X10 X11 X4 only for IN RS Indication Function Clamp Function D1 green ready for operation X1 1 15V D2 red Error X1 2 Enable X1 3 10V Trimmer Function X1 4 comm value P5 Imax X1 5 10V P...

Page 18: ...18 BAMO A1 A2 60 500A Block Diagram X3 Enable Speed controller Current controller Current limit Driver Driving limit Contin current X2 X1...

Page 19: ...D Amplification P Component P3 XP R9 Amplification I Component C4 Integrator R11 Null balance P1 Offset Switch S1 Function Contact ON OFF Current limit 2 internal external Current amplification 1 P PI...

Page 20: ...s Zero point Offset adjustment Path position controller in CNC PLC Caution control systems have to be optimized from inside to outside Sequence Current controller determinated by the load circuit time...

Page 21: ...command value as current signal comm value from external currnet source 0 up to 20mA external burden resistor for comm Value 0 up to max 10V comm value resistor R Soll W comm value voltage comm value...

Page 22: ...up to 160V With R23 1kW 5V up to 55V Armature voltage regulation with IxR compensation Internal feed back Jumper J1 plugged coarse adjustment voltage range resistor R27 IxR compensation motor resista...

Page 23: ...nternally be reduced with Imax potentiometer Steady current Motor protection Adjust on motor command current with potentiometer ID P4 Measure adjusted values do not connect motor predetermine command...

Page 24: ...nd value 0 Xp 50 turning clock wise increases amplification R C default values Regler freigeben Potentiometer Xp rechtsdrehen bis der Antrieb schwingt Potentiometer Xp linksdrehen bis die Schwingung a...

Page 25: ...iliary voltage 24V 20 X3 13 X3 14 Ready for operation BTB Contact between X2 11 X2 12 Enable Contact between X1 1 und X1 2 Comm value from PLC Differential input 10V X1 4 X1 6 Comm value internal supp...

Page 26: ...tion motor runs jerky reduce amplification XP adjust speed with poti nmax to 10 increase comm value to 100 adjust speed to 0 with trimmer Offset Speed cannot be adjusted resistor R23 wrong mains volta...

Page 27: ...torque Enabled missed Current limit Imax anti clockwise stop motor line interrupped Motor speeds up Tachometer polarity wrong Tachometer line interruped Motor runs jerky Amplification XP too high com...

Page 28: ...e negative Motor accelerates 5 comm value positive Motor deccelerates and accelerates 6 Speed constant Motor runs with load current 7 Enable off Motor deccelerates device is locked after 5sec 8 Enable...

Page 29: ...e Voltage V 1000UPM R27 kW IxR Comp R8 kW Adjustment command value Selector switch S1 cont 1 ON P S1 cont 1 OFF PI Selector switch S1 cont 2 ON internal S1 cont 2 OFF external current limit Adjustment...

Page 30: ...ffected by the Buyer or a third party non observance of the manual which is included in the all consignments non observance of the electrical standards and regulations improper maintenance acts of nat...

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