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USSC 

15

Trouble Shooting

Disconnect the power cord before performing any maintenance!  NOTE: Pressing the OFF button does not 

disconnect all power to the electrical components of the stove.

Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual.  

All other work should be done by a trained technician.

PROBLEM 

CAUSE:

   Lack of combustion air intake.

Orange,  lazy  flame_excessive  fuel  build-up  in 

the burnpot

• 

Clean out the burnpot.

  Make sure that the viewing door is closed and sealed properly.  If not, check or replace 

door gaskets.

  Check that all outside connections are clear of any obstructions.

  Check the exhaust system; clean as needed.

PROBLEM 

CAUSE:

   Burnpot burns out of fuel

Fire goes out or stove shuts down.

A.

 Three lights are bright and flashing.

B.

 Three lights are bright but not flashing

C.

 The RED light is bright and flashing, but the 

other are not.

D.

 Three lights are not bright.

A. 

 Auger system is jammed or there is a “bridging” of the fuel in the hopper, preventing fuel 

from flowing into the auger feed system.  Check that the Auger motor is functioning. Check 

wiring and the auger to motor connection.

 

B. 

 Hopper is empty, refill the hopper.

C.

 The high temperature thermodisc has tripped.  Check the wiring connections. Possibly 

replace thermodisc.

D.

  Loss of power. 

Other possible causes/solutions:

  Loss of draft pressure.  Make sure that the viewing door is closed and sealed properly.  If 

not, check and/or replace door gaskets.  Check that all outside connections are clear of any 

obstructions.  Check the exhaust system; clean as needed.

  Check that the pressure switch connection to the firebox is free of ash or clear of obstructions.

PROBLEM 

CAUSE:

  No power or Auto-Start Igniter fails to ignite the fuel in the burnpot.

Stove does not start a fire when the 

 button 

is pushed

• 

Make sure power is supplied to stove.

• 

Turn the stove OFF.  Clear the unburnt fuel from the burnpot and try again.

  Check the pellet quality.  Replace if moist, wet, or dirty.

  Loss of draft pressure.  Make sure that the viewing door is closed and sealed properly.  If 

not, check and/or replace door gaskets.  Check that all outside connections are clear of any 

obstructions.  Check the exhaust system; clean as needed.

• 

Check that the pressure switch connection to the firebox is free of ash or clear of obstructions.

  Check that the auto-start igniter is not blocked with ash or soot.

• 

The auto-start igniter gets “red hot” during start-up.  If you can not visibly see the igniter 

glowing during start-up, then the igniter may need to be replaced or there is a problem with 

the electrical control system.

PROBLEM 

CAUSE:

 

Stove is overheating. The stove has been working too long or room temp. is too high

Two lights are bright, the feeding light is off, and 

meanwhile the orange light is bright

• 

Allow stove to shutdown automatically, then restart.

PROBLEM 

CAUSE:

   The burnpot is positioned incorrectly.

A. Stove does not start when 

 is pressed.

B. Prolonged ignition time with excess smoke.
C. Burning is not active.

• 

Put burnpot in correct position, as indicated by the slot on the burnpot.

Summary of Contents for 58242

Page 1: ...strictions and installation inspection requirements in your area Save these instructions Owner s Manual UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD SOUTH PITTSBURG TENNESSEE 37380 WWW USSTOVE COM For Customer Service PHONE 800 750 2723 FAX 423 837 2109 Email www customerservice usstove com Part No 851740 rev D UNITED STATES STOVE COMPANY Keeping North America Warm Since 1869 C S S U COMPA...

Page 2: ...rances 8 Through the Wall Installation 9 Through the Roof Ceiling Installation 9 Outside Air Supply 10 Special Mobile Home Requirements 10 UNDERSTANDING YOUR STOVE 11 OPERATION 12 13 Start Up Procedure 12 Shut Down Procedure 12 Daily Operation 13 Safety and Convenience Features 13 MAINTENANCE 13 14 Exhaust System 13 Interior Chambers 14 Ash Disposal 14 Check and Clean the Hopper 14 Main Door Gaske...

Page 3: ...ty concern may arise from sparks or fumes entering the room Allow the stove to cool before performing any maintenance or cleaning Ashes must be disposed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible surface or on the ground well away from all combustible materials pending final disposal The exhaust system should be checked monthly...

Page 4: ...Watts maximum 520 approx Electrical Specifications FUEL CONSIDERATIONS Your Pellet stove is designed to burn premium hardwood pellets that comply with Association of Pellet Fuel Industries standards Minimum of 40 lbs density per cubic ft 1 4 to 5 16 diameter length no greater than 1 5 not less than 8 200 BTU lb moisture under 8 by weight ash under 1 by weight and salt under 300 parts per million P...

Page 5: ...r stove preferably an NFI certified specialist Installation IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunc tion of a stove due to improper venting or installation Call 800 750 2723 and or consult a professional installer if you have any questions FLOOR PROTECTION This unit must be installed on a non combustible floor surface If a floor pad is u...

Page 6: ... need to be greater than the minimum required clearance for suitable access to the control panel FIGURE 3 SIDEWALL CORNER MINIMUM CLEARANCES FIGURE 4 MINIMUM ALCOVE CLEARANCES PARALLEL A Backwall to heater 8 00 203mm B Backwall to flue 1 00 25mm C Sidewall to flue 7 50 191mm D Sidewall to edge of unit 4 00 100mm CORNER E Adjacent wall to unit 2 00 50mm ALCOVE F Alcove depth 25 00 635mm G Alcove Hi...

Page 7: ... over 12 feet or if the installation is over 2 500 feet above sea level We recommend the use of Simpson Dura Vent or Metal Fab pipe if you use other pipe consult your local building codes and or building inspectors Do not use Type B Gas Vent pipe or galvanized pipe with this unit The pellet vent pipe is designed to disassemble for cleaning and should be checked several times during the burning sea...

Page 8: ...e from any grade when adjacent to public walkways E Minimum 2 foot clearance above any grass plants or other combustible materials F Minimum 3 foot clearance from an forced air intake of any appliance G Minimum 2 foot clearance below eves or overhang H Minimum 1 foot clearance horizontally from combustible wall I Must be a minimum of 36 inches above the roof and 24 inches above the highest point o...

Page 9: ...stove is below ground level by simply adding the clean out section and vertical pipe inside until ground level is reached With this installation you have to be aware of the snowdrift line dead grass and leaves We recommend a 3 foot minimum vertical rise on the inside or outside of the house The through the wall installation is the least expensive and simplest installation Never terminate the end v...

Page 10: ...t exhaust pipes are approximate and may vary depending on your installation FIGURE 8 TYPICAL FRESH AIR TERMINATION FIGURE 7 EXHAUST INLET LOCATIONS SPECIAL MOBILE HOME REQUIREMENTS WARNING DO NOT INSTALL IN A SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED In addition to the previously detailed installation requirements mobile home i...

Page 11: ...utton In order to maintain combustion of the fuel at a desired rate the air provided to the burn chamber by the exhaust or draft fan must be maintained precisely Too little air will result in a flame that is non energetic or lazy If the fuel continues to flow with too little air for long enough the burn pot will fill with too much fuel and the fire will smother out To much air will result in a fla...

Page 12: ...lid The unit WILL NOT feed fuel with the hopper lid open 6 Make sure that the viewing door is securely closed the safety pressure switch will not allow the stove to feed fuel if there is no draft pressure inside the stove 7 Press the button on the control pad and then select the highest heat range by pressing the button 8 The stove will begin to feed fuel and the auto start ignitor will ignite the...

Page 13: ... proper working order before feeding fuel to the burn pot Because the stove works using an induced draft pressure the stove will not continue to operate if the viewing door is left open or if the exhaust blower fails or the exhaust system is blocked The temperature limit control Thermodisc will prevent your stove from operating at abnormally high temperatures Should the stove temperature reach the...

Page 14: ...y be wiped down with a damp cloth If scratches appear or you wish to renew your paint contact your authorized Forester dealer to obtain a can of suitable high temperature paint GLASS We recommend using a high quality glass cleaner Should a build up of creosote or carbon accumulate you may wish to use 000 steel wool and water to clean the glass In the event you need to replace the glass only high t...

Page 15: ...f not check and or replace door gaskets Check that all outside connections are clear of any obstructions Check the exhaust system clean as needed Check that the pressure switch connection to the firebox is free of ash or clear of obstructions PROBLEM CAUSE No power orAuto Start Igniter fails to ignite the fuel in the burnpot Stove does not start a fire when the button is pushed Make sure power is ...

Page 16: ...16 USSC Parts Diagram ...

Page 17: ... 24 891629 Lower Hinge Pin 5824 01 14 1 25 891630 Hinge Sleeve 5824 01 13 1 26 80563 Distribution Motor Assy 5824 11 00 1 5824 Item Part No Title Qty 27 891631 Firebox Weldment 5824 01 01 00 1 28 891632 Vent Slides 5824 01 18 1 29 891633 Ignitor Sleeve 5824 02 12 1 30 80564 Ignitor Assembly 5824 21 00 1 31 891634 Exhaust Hsg Wld 5824 01 01 11 00 1 32 891635 Exhast Maint Cover 5824 01 16 01 1 33 89...

Page 18: ...18 USSC Wiring Diagram ...

Page 19: ...USSC 19 Notes ...

Page 20: ...NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFOR MATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER 5824 4 THE SERIAL NUMBER ____________________ HOW TO ORDER REPAIR PARTS United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 WWW USSTOVE COM C S S...

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