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268894-UIM-A-0407

Unitary Products Group

9

IMPORTANT: 

An accessible manual shut-off valve must be installed

upstream of the furnace gas controls and within six (6) feet (1.8 m) of
the furnace.

The furnace must be isolated from the gas supply piping system by
closing its individual external manual shut-off valve during any pressure
testing of the gas supply piping system at pressures equal to or less
than 1/2 psig (3.5 kPa).

Gas piping may be connected from either side of the furnace using any
of the gas pipe entry knockouts on both sides of the furnace. Refer to
Figure 4 dimensions.

GAS ORIFICE CONVERSION FOR PROPANE (LP)

This furnace is constructed at the factory for natural gas-fired operation, 
but may be converted to operate on propane (LP) gas by using a fac-
tory-supplied LP conversion kit. Follow the instructions supplied with 
the LP kit. Refer to Table 6 or the instructions in the propane (LP) con-
version kit for the proper gas orifice size.

HIGH ALTITUDE GAS ORIFICE CONVERSION

This furnace is constructed at the factory for natural gas-fired operation
at 0 – 8,000 feet (0-m – 2,438 m) above sea level.

The manifold pressure must be changed in order to manitain proper
and safe operation when the furnace is installed in a location where the
altitude is greater than 8,000 feet (2,438 m) above sea level. Refer to to
Table 6 for proper manifold pressure settings.

HIGH ALTITUDE PRESSURE SWITCH CONVERSION

For installation where the altitude is less than 8,000 feet (2,438 m), it is
not required that the pressure switch be changed. For altitudes above
8,000 feet (2,438 m), see Table 16 Field Installed Accessories - High
Altitude Pressure Switch.

SECTION V: ELECTRICAL POWER

Electrical Power Connections

Field wiring to the unit must be grounded. Electric wires that are field
installed shall conform to the temperature limitation of 63°F (35°C) rise
when installed in accordance with these instructions. Refer to Table 7 in
these instructions for specific furnace electrical data.

Never apply a pipe wrench to the body of the gas valve when
installing piping. A wrench must be placed on the octagonal hub
located on the gas inlet side of the valve. Placing a wrench to the
body of the gas valve will damage the valve causing improper oper-
ation and/or the valve to leak.

LoNOx furnaces requiring propane (LP) gas must have the LoNOx
screens removed prior to installation and operation. See the
instructions supplied with the propane conversion kit or the start up
procedure at the back of these instructions on proper removal of the
NOx screens.

TABLE 6: 

Nominal Manifold Pressure - High Fire

Manifold Pressures (in wc)

Manifold Pressures (kpa)

Altitude (feet)

Altitude (m)

0-7999

8000-8999

9000-9999

0-2437

2438-2742

2743-3048

Ga

s He

at

ing

 V

a

lu

e

(B

TU/c

u f

t.)

800

3.5

3.5

3.5

Ga

s He

at

ing

 V

a

lu

e

(MJ

/cu m)

29.8

0.87

0.87

0.87

850

3.5

3.5

3.5

31.7

0.87

0.87

0.87

900

3.5

3.5

3.5

33.5

0.87

0.87

0.87

950

3.5

3.5

3.3

35.4

0.87

0.87

0.81

1000

3.5

3.2

2.9

37.3

0.87

0.80

0.73

1050

3.5

2.9

2.7

39.1

0.87

0.73

0.67

1100

3.2

2.7

2.4

41.0

0.80

0.66

0.61

2500 (LP)

9.8

8.2

7.5

93.2 (LP)

2.44

2.03

1.86

PROPANE AND HIGH ALTITUDE CONVERSION KITS
It is very important to choose the correct kit and/or gas orifices for the altitude and the type of gas for which the furnace is being installed.
Only use natural gas in furnaces designed for natural gas. Only use propane (LP) gas for furnaces that have been properly converted to use pro-
pane (LP) gas. Do not use this furnace with butane gas.
Incorrect gas orifices or a furnace that has been improperly converted will create an extremely dangerous condition resulting in premature heat
exchanger failure, excessive sooting, high levels of carbon monoxide, personal injury, property damage, a fire hazard and/or death.
High altitude and propane (LP) conversions are required in order for the appliance to satisfactorily meet the application.
An authorized distributor or dealer must make all gas conversions.
In Canada, a certified conversion station or other qualified agency, using factory specified and/or approved parts, must perform the conversion.
The installer must take every precaution to insure that the furnace has been converted to the proper gas orifice size when the furnace is installed.
Do not attempt to drill out any orifices to obtain the proper orifice size. Drilling out a gas orifice will cause misalignment of the burner flames,
causing premature heat exchanger burnout, high levels of carbon monoxide, excessive sooting, a fire hazard, personal injury, property damage
and/or death.

Use copper conductors only.

Summary of Contents for GY8S*DH

Page 1: ...OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 8 GAS PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM 27 LIST OF FIGURES Combus...

Page 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Page 3: ...other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic items or containers gasoline kerosene ciga rette lighter fluid dry cleaning fluids or other volatile fluid 3 Pai...

Page 4: ...connec tors are designed to be connected to the rectangular duct under the floor and sealed Refer to the instructions supplied with the duct con nector for proper installation Refer to the separate a...

Page 5: ...in Residential and Modular Home duct designs IMPORTANT If the supply air duct is being connected to the furnace without the use of an accessory duct connector then a transition duct must be installed...

Page 6: ...ld be sealed to prevent air leakage The sheet metal should be cross hatched to eliminate any popping of the sheet metal when the indoor fan is energized On all installations without a coil a removable...

Page 7: ...T OF FURNACE 1 MAX BETWEEN ROD BACK OF FURNACE SUPPORT BRACKET FIGURE 4 Dimensions FRONT LEFT SIDE RIGHT SIDE FRONT FRONT BOTTOM IMAGE TOP IMAGE A B 40 3 4 20 31 1 8 5 3 4 2 1 2 28 1 2 1 1 8 7 3 8 A C...

Page 8: ...d in the duct system using an external duct filter box attached to the furnace plenum Any branch duct rectan gular or round duct attached to the plenum must attach to the vertical plenum above the fil...

Page 9: ...the body of the gas valve will damage the valve causing improper oper ation and or the valve to leak LoNOx furnaces requiring propane LP gas must have the LoNOx screens removed prior to installation...

Page 10: ...field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect the thermostat wi...

Page 11: ...24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT Single Stage A C w Single...

Page 12: ...11 If furnace staging is desired with two single stage furnaces on a com mon duct where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2 then...

Page 13: ...winning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when only one furnace is supplying heat both furnace blowers must ru...

Page 14: ...ceeding 45 degrees A vent system having not more than one 60 degree offset is permitted The vent system must be attached to the flue collar with a minimum of two 2 mechanical fasteners such as screws...

Page 15: ...provided by the manufacturer of the power vent This unit may be horizontally vented using 4 10 2 cm diameter pipe with a minimum length of 4 5 feet 1 37 m and a maximum length of 34 5 feet 10 82 m wit...

Page 16: ...pwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every four 4 ft 1 22 m FAN ASSISTED COMBUSTION...

Page 17: ...4 An automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position...

Page 18: ...d Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATI...

Page 19: ...reset control that provides over temperature protection due to reduced airflow This may be caused by 1 Dirty filter 2 If the indoor fan motor should fail 3 Too many supply or return registers closed o...

Page 20: ...gth 2 pieces of 1 8 0 3 cm tubing that are 4 10 0 cm in length a 1 8 0 3 cm tee and a 1 8 0 3 cm adapter to connect the U tube manometer or the digital pressure measur ing equipment to the gas valve p...

Page 21: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 22: ...E The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifica...

Page 23: ...are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For example six on flashes equals a number 6 fault code All fl...

Page 24: ...ide heat for the house NOTE If a flame is detected the control flashes the LED for 1 8 of a second and then enters a flame stabilization period DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL The control...

Page 25: ...1493 1430 1373 1304 1199 1089 967 816 699 44 2 42 3 40 5 38 9 36 9 33 9 30 8 27 4 23 1 19 8 100 1200 B 29 3 34 0 B High 1710 1650 1580 1510 1420 1330 1260 1160 1090 930 48 4 46 7 44 7 42 8 40 2 37 7 3...

Page 26: ...lowing example Example For a 60 000 BTUH 38 06 kW furnace operating on high speed blower it is found that total system static is 0 58 w c To deter mine the system airflow complete the following steps...

Page 27: ...268894 UIM A 0407 Unitary Products Group 27 SECTION X WIRING DIAGRAM FIGURE 30 Wiring Diagram 268834...

Page 28: ...o change without notice Printed in U S A 268894 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167253 UIM C 0706 Unitary 5005 Norman Product York OK Group Drive 73...

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