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02/2022

User manual

Zenith Lithium batteries

These instruction concern the following models:

ZLI012051, ZLI024036

INDEX

Introduction........................................................................................................................................................................................................ 1

Warnings ............................................................................................................................................................................................................. 1

Pre-installation.................................................................................................................................................................................................. 2

Installation / use ............................................................................................................................................................................................... 2

Indicator Instruction ....................................................................................................................................................................................... 3

Standard procedure for the management of the alarm status........................................................................................................ 4

Anomalies............................................................................................................................................................................................................ 4

Stand-by .............................................................................................................................................................................................................. 4 

Display .................................................................................................................................................................................................................. 4

INTRODUCTION

Lithium batteries are complex devices consisting of 

lithium cells and control electronics called BMS (Battery 

Management System).

The lithium cells used in these batteries are LiFePO4 

(LFP).

The BMS carries out all and only the control functions to 

keep the battery safe. 

When the BMS detects internal parameters outside the 

allowed limits, it blocks the operation of the battery. 

It works again only when the alarm stops. 

Attention:

• 

Keep the battery turned off during transport,  

 

  assembly and maintenance service.

• 

Transportation rules stipulate that the maximum

  charge capacity during transportation must not

  exceed 50%.

• 

It  is strictily forbidden to connect batteries in series    

    and in parallel.

WARNINGS

 Before use, please carefully read the handling instructions   

  and the marks on the battery.Check the load is compatible   

  with the battery.

 During use, please far away from heat source, electrostatic place, 

  high voltage and avoid children to use. Don’t beat battery.

 Please use the special charger to charge the battery, and

  don’t put the battery in the charger more than 24 hours.

 Do not make the positive (+) and negative (-) terminals short  

  circuit. Do not immerse in any liquid or damage it.

 Please store the battery well if don’t use in a long time.  

 

  Please keep the battery in half charge , that is to say don’t    

  charge fully and don’t discharge completely. Please avoid    

  to touch with metal to damage the battery. Please store the  

  battery in shade, cool and dry place.

 Do not put the battery into a fire or water, and please safely  

  deal with the disuse battery.

 Don’t charge the battery in environments where the  

 

  temperature is over 50°C or lower than 5°.

 Don’t reverse the two electrodes when use the battery.

 Don’t penetrate the battery with sharp things.

 Do not disassemble the battery.

 Battery has usage cycle life, if its using time is quite little than  

  usual, please change your battery.

 Don’t weld the battery directly.

 Don’t use the battery with seriously scratch and distortion.

 Never connect the battery in series.

 Never connect in parallel with other batteries different from  

  the ZLI series battery and always check compatibility (always  

  contact the manufacturer first). 

 Please stop using if you find the battery heat, smell odor,    

  change color, distort or other abnormal states.

 Please far away from the battery if you find leakage. Touch   

  the battery only if properly protected.

 Please wash with clean water if the electrolyte leak on your  

  skin or clothes.

 If the battery leaks, and the electrolyte get into the eyes. Do  

  not wipe eyes, instead, rinse the eyes with clean water, and  

  immediately see a doctor.

 Store the battery with a maximum of 50% charge.

 When not in use, leave the battery with a maximum of 50% charge.

 Check the vehicle manual for lithium battery compatibility.

 Check if the absorptions involved are compatible with the   

  currents allowed by the battery (see data sheet).

 Do not cut the cables.

 ZENITH LITHIUM batteries fall under category UN3480,  

 

  lithium ion, 9, (E) and are certified according to the relevant  

  standards (see CE declaration of conformity). The customer  

  (user) is aware of the product he is using and is therefore

  obliged to carefully read the technical characteristics given

  on the data sheets as well as the user manual (instructions).

  The customer is also obliged to take ALL the necessary

  precautions for correct/compatible installation and use,

  and to check that the environments in which they are used

  are equipped with all the safety devices required by law, with

  particular attention to fire prevention solutions.

Summary of Contents for ZLI012051

Page 1: ... and please safely deal with the disuse battery Don t charge the battery in environments where the temperature is over 50 C or lower than 5 Don t reverse the two electrodes when use the battery Don t penetrate the battery with sharp things Do not disassemble the battery Battery has usage cycle life if its using time is quite little than usual please change your battery Don t weld the battery direc...

Page 2: ...mperatura di scarica consigliata Recommendeddischargetemperature 10 C 45 C Temperaturadicaricamassima Maximumchargetemperature 0 C 60 C Temperatura di carica consigliata Recommendedchargetemperature 5 C 40 C INSTALLATION USE The battery has two cables one red positive and a black one negative with which it will be possible to load and unload it also The battery is supplied without connector availa...

Page 3: ...mple 75 remaining capacity Battery on charge last led level of charge flashing BMS block the battery alarm state Red led 1green flashing led CAUSE OF THE ALLARM STATE Over discharge Current pulses beyond the allowed limits Short circuit Battery temperature too high Battery temperature too low from 100 to 76 from 75 to 51 from 50 to 26 from 25 to 11 from 10 to 0 ...

Page 4: ... it Even if the discharge is not allowd disconnect the battery form the load and wait for the temperature rising When the red alarm LED go off check the state of charge of the battery and if not completely discharged reconnect it to the load STAND BY DISPLAY If the battery remains on without being used it will go into stand by mode after 5 hours To exit stand by mode press the ON OFF button or pre...

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