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• 

Do not switch the function modes while the machine is operating.

  Switching of the function modes during welding can damage the machine.

  Damage caused in this manner will not be covered under warranty.

• 

Disconnect the electrode-holder cable from the machine before switching on the

  machine, to avoid arcing should the electrode be in contact with the work piece.

• 

A safety switch is necessary to prevent the equipment from electric leakage.

• 

Welding tools and accessories should be of high quality and in good working order.

• 

Operators should be trained and or quali

fi

ed. Electric shock: It can kill.

• 

Connect the primary input cable according to Australian standard regulation.

• 

Avoid all contact with live electrical parts of the welding circuit, electrodes and wires with

  bare hands. The operator must wear dry welding gloves while he/she performs the

 welding 

task.

• 

The operator should keep the work piece insulated from

  himself/herself. Smoke and gas generated whilst welding

  or cutting can be harmful to people’s health.

• 

Avoid breathing the smoke and gas generated whilst

  welding or cutting. Keep the working area well ventilated.

• 

Arc rays are harmful to people’s eyes and skin. Always

  wear a welding helmet and suitable protective

clothing including welding gloves whilst the welding

  operation is performed.

• 

Measures should be taken to protect people in or near

  the surrounding working area, from all hazards

associated with welding.

Fire hazard

• 

The welding sparks may cause 

fi

re, therfore remove

 

fl

ammable material away from the working area.

• 

Have a 

fi

re extinguisher nearby, and have a trained

  person ready to use it.

 Noise:

 possibly harmful to people’s hearing.

• 

Noise is generated while welding/cutting, wear approved

  hearing protection when noise levels are high.

Machine fault:

• 

Consult this instruction manual.

• 

Contact your local dealer or supplier for further advice.

SAFETY

Welding and cutting equipment can be dangerous to both the operator and people in or near the  
surrounding working area, if the equipment is not correctly operated. Equipment must only be 
used under the strict and comprehensive observance of all relevant safety regulations. Please 
read and understand this instruction manual carefully before the installation and use/operation 
of this equipment.

*** CAUTION ***

Do not heat, cut or weld tanks, drums or containers  

until the proper steps have been taken to insure that 

such procedures will not cause flammable or toxic  

vapours from substance inside. These can cause 

an explosion even though the vessel has been 

“cleaned”.Vent hollow castings or containers before 

heating, cutting or welding. They may explode.

Page 3

Instruction Manual for MIG-TIG-MMA-500SWF (L591)

16/12/2014

Summary of Contents for W253B

Page 1: ...INSTRUCTION MANUAL MIG TIG MMA 500SWF INVERTER Multi Function Welder 415V 50 500A W253B Page 1 Instruction Manual for MIG TIG MMA 500SWF L591 16 12 2014 ...

Page 2: ...are that these machines are produced based on relative Chinese and international standards and they conform to the international safety standard IEC60974 1 The design and technology adopted in these machines are under patent protection Please read and understand this manual carefully before the installation and operation of these machines 1 The contents of this manual may be revised without prior ...

Page 3: ...uding welding gloves whilst the welding operation is performed Measures should be taken to protect people in or near the surrounding working area from all hazards associated with welding Fire hazard The welding sparks may cause fire therfore remove flammable material away from the working area Have a fire extinguisher nearby and have a trained person ready to use it Noise possibly harmful to peopl...

Page 4: ...Back Controls Adjustable Crater Current Control Gas Purge Inch Wire 2T 4T Trigger Function Separate Wire Feeder with geared 4 roller drive LED Volt AMP Meter Digital Display Scratch start DC TIG welding 10m Interconnecting Cables Trolley with pull out tool storageMIG250 350 500SWF MACHINE FEATURES Page 4 Instruction Manual for MIG TIG MMA 500SWF L591 16 12 2014 ...

Page 5: ...CIRCUIT DIAGRAM Page 5 Instruction Manual for MIG TIG MMA 500SWF L591 16 12 2014 ...

Page 6: ...rrous 0 6 1 2mm Ferrous 0 9 1 2mm Aluminium 0 9 1 2mm Aluminium 0 9 1 2mm Aluminium 0 8 1 0mm Stainless Steel 0 8 1 2mm Stainless Steel 0 8 1 0mm Stainless Steel 0 9 1 2mm Flux cored 0 9 1 2mm Flux cored 0 9 1 2mm Flux cored 1275 x 880 x 475mm 1275 x 880 x 475mm 1275 x 880 x 475mm 72 Kgs minus connecting cable 74 Kgs minus connecting cable 76 Kgs minus connecting cable torch and earth cable torch ...

Page 7: ...Ammeter 6 Power LED 7 Overheating LED 8 Over current LED 9 Function switch of MIG welding and arc welding 10 Voltmeter 11 Inductance characteristic adjustment 12 Arc welding current adjustment 13 output terminal 1 14 output terminal 3 4 2 1 5 6 7 8 9 10 11 12 13 14 Page 7 Instruction Manual for MIG TIG MMA 500SWF L591 16 12 2014 ...

Page 8: ...ction 15 Burnback time control knob 16 Wire buckle 17 Nameplate 18 Power switch 19 Socket of wire feeder 20 output terminal 2 21 Fan 16 17 18 15 20 21 19 Page 8 Instruction Manual for MIG TIG MMA 500SWF L591 16 12 2014 ...

Page 9: ...to avoid oxidation MMA welding installation A Every welding machine matches two plugs Insert the plug into the socket at the bottom of the front panel and tighten it ensure contact good Otherwise if the working time is long and the working current is big it will burn the pin and socket Please treat it seriously B Insert the welding clamp cable into the socket at the bottom of the front panel workp...

Page 10: ...connection is needed for safety purpose 2 Insert the quick plug on the wire feeder into the socket on the front panel of the welding machine and tighten it clockwise 3 Insert the cable plug with work clamp into the socket on the front panel of the welding machine and tighten it clockwise 4 Install the welding torch and Install the wire spool on the spindle shaft ensuring that the groove size in th...

Page 11: ...ent control knob and voltage control knob on the wire feeder 4 Select 2T or 4T operation mode In 2T mode arc is ignited by pushing the gun trigger and arc stops by releasing the gun trigger In 4T mode welding can be continued when releasing the gun trigger after arc is ignited and at this time welding instructions should be set by adjusting the current control knob and voltage control knob on the ...

Page 12: ...irement Set the welding current and welding voltage according to the below tables 1 Parameters for I type butt welding Plate thickness t mm Gap g mm Electrode mm Welding current A Welding voltage V Welding speed cm min Gas flow L min Layer 1 2 0 1 0 70 80 17 18 45 55 10 1 1 6 0 1 0 80 100 18 19 45 55 10 15 1 2 0 0 0 5 1 0 100 110 19 20 40 55 10 15 1 2 3 0 5 1 0 1 0 or 1 2 110 130 19 20 50 55 10 15...

Page 13: ... 21 45 55 10 20 4 5 4 0 4 5 1 2 190 230 22 24 45 55 10 20 3 Parameters for fillet welding in the vertical position Plate thickness t mm Corn size I mm Electrode mm Welding current A Welding voltage V Welding speed cm min Gas flow L min 1 2 2 5 3 0 1 0 70 100 18 19 50 60 10 15 1 6 2 5 3 0 1 0 1 2 90 120 18 20 50 60 10 15 2 0 3 0 3 5 1 0 1 2 100 130 19 20 50 60 10 20 2 3 3 0 3 5 1 0 1 2 120 140 19 2...

Page 14: ...as 10 15L min Welding condition Junction type Plate thickness mm Electrode mm Gap g mm Current A Voltage V Welding speed cm min 1 0 1 0 0 50 55 13 15 40 55 1 2 1 0 0 60 70 14 16 30 50 1 6 1 0 0 100 110 16 17 40 60 2 3 1 0 or 1 2 0 1 0 110 120 17 18 30 40 3 2 1 0 or 1 2 1 0 1 5 120 140 17 19 25 30 I type 4 0 1 2 1 5 2 0 150 170 18 21 25 40 We are still constantly improving this welder therefore som...

Page 15: ... performance and service life of this equipment 2 2 Thermal Overload protection Should the machine be used to an excessive level or in high temperature environment poorly ventilated area or if the fan malfunctions the Thermal Over load Switch will be activated and the machine will cease to operate Under this circumstance leave the machine switched on to keep the built in fan working to bring down ...

Page 16: ...ot be supplied until Welding Guns of Australia Pty Ltd has inspected product returned for warranty and agree s to replace product Product will only be replaced if repair is impossible If in doubt please ring WARNING Exposure to extremely dusty damp or corrosive air is damaging to the welding machine In order to prevent any possible failure or fault of this welding equipment clean the dust at regul...

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